ALF-CEMI ND Supporting the use of alternative fuels “Alternative Fuels and Alternative Raw Materials in the cement industry SSA TREN/ 05/ FP6/ EN/ S07.54356/ 020118 WORKSHOP 16 th May 2007, Athens in the Cement I ndustry” Workshop on Alternative Fuels and Alternative Raw Materials in the Cement I ndustry Hotel Titania, May 16, 2007 George Georgocostas General Director EXERGI A S.A. ALF-CEMI ND 1 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
̶ ̶ ̶ ALF-CEMI ND Project I • Title : Supporting the use of alternative fuels in the cement industry “Alternative Fuels and Alternative Raw Materials • Acronym : ALF-CEMIND WORKSHOP 16 th May 2007, Athens in the Cement I ndustry” • Duration : 18 months Contract was entered into force on May 15, 2006 Effective starting date July 05, 2006 Duration 18 months from the effective starting date • Aim : to assist the take-off of use of alternative fuels in the cement industry leading to energy, environmental, social and economic benefits • Targeted countries : Greece, Bulgaria, Romania, Cyprus, Turkey, Poland ALF-CEMI ND 2 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
ALF-CEMI ND Project I I Objectives • To increase knowledge about the use of alternative fuels and “Alternative Fuels and Alternative Raw Materials alternative raw materials in the cement industry of the participating countries; WORKSHOP 16 th May 2007, Athens • To transfer technical expertise and practical experience from in the Cement I ndustry” application, from countries advanced in the field and technology developers; • To prove applicability of technologies to a various implementation environments and understand the limitations/ barriers; • To produce and disseminate information on technical and economic feasibility of the use of alternative fuels in the cement industry. ALF-CEMI ND 3 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
ALF-CEMI ND Project I I I Partners “Alternative Fuels and Alternative Raw Materials • EXERGI A S.A., Energy & Environment Consultants • SEC, Sofia Energy Centre WORKSHOP 16 th May 2007, Athens in the Cement I ndustry” • TRAPEC, Tractebel Project Managers, Engineers & Consultants • Van Heekeren & Frima Management Consultants • C.I .E., Cyprus Institute of Energy • MERKAT, Energy-Environment-Industry Manufacturing, Marketing, Consulting and Representation Inc. ALF-CEMI ND 4 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
Workshop’s objectives • To present the current situation in the Greek Cement Industry concerning the use of Alternative Fuels (AF) and Alternative Raw Materials (ARM) (preliminary study results) “Alternative Fuels and Alternative Raw Materials • To analyze the potential barriers WORKSHOP 16 th May 2007, Athens – Legislative/Regulatory framework in the Cement I ndustry” – Licensing procedures – Waste market conditions/Availability of AF/ARM – Handling of AF/ARM • To exchange views on the abovementioned issues ALF-CEMI ND 5 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
Workshop’s agenda • Presentation of the project “Supporting the use of alternative fuels in the cement industry”, Mr. George Georgocostas – EXERGIA S.A. “Alternative Fuels and Alternative Raw Materials • “The Dutch example”, Mr. Victor Van Heekeren - Van Heekeren & Frima WORKSHOP 16 th May 2007, Athens • Technology options for the cement industry with the use of alternative fuels, Mr. Andreas Hand – KHD Humboldt Wedag in the Cement I ndustry” • Coffee Break • Waste Co-Processing in Cement Plants - The European Experience, Dr. Jean-Marie Chandelle - CEMBUREAU • Presentation of Cement Companies – Heracles General Cement Company (member of Lafarge Group) – TITAN Cement Company S.A. – Halyps Building Materials S.A. (part of Italcementi Group) • Discussion • Working lunch • End of the workshop ALF-CEMI ND 6 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
The Greek Cement I ndustry • HERACLES General Cement Company – member of Lafarge Group “Alternative Fuels and Alternative Raw Materials – 3 cement plants in Greece – annual production capacity: ~ 9.3 million tons WORKSHOP 16 th May 2007, Athens • TI TAN Cement Company S.A. in the Cement I ndustry” – Greek owned company – 4 cement plants in Greece – annual production capacity: ~ 7.5 million tons • HALYPS Building Materials S.A. – part of Italcementi Group – 1 cement plant in Greece – annual production capacity: ~ 1 million tons ALF-CEMI ND 7 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
Cement production and consumption in Greece I “Alternative Fuels and Alternative Raw Materials WORKSHOP 16 th May 2007, Athens in the Cement I ndustry” ALF-CEMI ND 8 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
Cement production and consumption in Greece I I I exports CEMENT SALES (in thousand tonnes) domestic deliv eries “Alternative Fuels and Alternative Raw Materials WORKSHOP 16 th May 2007, Athens 18.000 in the Cement I ndustry” 16.000 14.000 4482 4896 3944 5869 6275 5678 6385 12.000 6925 7317 7629 10.000 8.000 10981 10486 10431 6.000 9394 8943 8575 8223 7731 7322 6794 4.000 2.000 0 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 ALF-CEMI ND 9 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
The use of alternative fuels and alternative raw materials in Greece • Potential types of AF and ARM in Greece are as below: “Alternative Fuels and Alternative Raw Materials AF ARM Used tires Fly ash WORKSHOP 16 th May 2007, Athens Sludge from refineries Blast furnace and other types of slag Sewage Sludge (Psittalia) Other (Iron mill scale, Waste bauxite, RDF Pyrite ashes, Chemical gypsum) in the Cement I ndustry” Biomass Impregnated sawdust • Substitution of conventional fuels < 1% (2001 data, Cembureau) • Significant potential for AF and ARM utilisation • Why this low level of substitution? – Legislative framework, Regulatory issues? – Financial and/or other incentives? – Technology? – Other barriers? ALF-CEMI ND 10 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
Waste market conditions • AF & ARM producers in Greece Steel industry, Coal power plants, Landfills, Sewage treatment plants, “Alternative Fuels and Alternative Raw Materials Food industry, Used tires, Other industrial premises, Hospitals • Service providers WORKSHOP 16 th May 2007, Athens – Companies set-up to collect and pre-process wastes up to certain level in the Cement I ndustry” – Storage, handling and transportation companies • Market prospects Expected increase of market volume as a result of: – legislative reforms – the need for fuel cost reduction by the cement industry – The urgent need for solutions to waste management problems (e.g. environmental pollution, municipal solid waste disposal, sewage sludge management, etc.) ALF-CEMI ND 11 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
Key barriers I • Time-consuming licensing procedures • Not fully implemented national waste management plan “Alternative Fuels and Alternative Raw Materials • No financial and/or other incentives. (For instance, in other EU WORKSHOP 16 th May 2007, Athens countries Cement Industry is being paid to incorporate AF in the Cement I ndustry” and/or ARM from other industrial companies in contrast with the current status in Greece) • Immature market. There are not waste management companies for all types of waste that can be utilized by the Cement Industry ALF-CEMI ND 12 Energy and Environment Energy and Environment Supporting the use of alternative fuels in the Consultants cement industry Consultants Contract No: 20118
Recommend
More recommend
