2/8/2019 Innovations In Work Zone Safety Andy Welch (Maxam Equipment) Tazio Nishiyama Hiroaki Miyoshi (Sendai Meiban Ltd.) SENDAI MEIBAN CO., Ｌｔｄ Japanese road regulation equipment 1
2/8/2019 COMPANY PROFILE OUR HOPE FOR THE FUTURE: To realize a “friendly” society while keeping humans “safe” and maintaining an “eco - friendly” environment Ｔｈｉｎｋ ｇｌｏｂａｌ , ａｃｔ ｌｏｃａｌ MESSAGE As safety professionals we at Sendai Meiban Co., Ltd. will strive to Sendai Meiban is a leading company develop, sell, and rent items to prevent accidents from occurring at in the security industry with 56 construction sites. locations throughout Japan. Sendai Meiban proposes the following: 1) “safety” at construction sites that are fraught with danger, 2) “beauty” that is in harmony with the surrounding environment, and 3) eco- friendly practices that are “kind to our planet.” Other than construction sites, we support various events with our skills, such as at marathon races and festivals, and respond to requests for assistance from government offices. We will strive to offer high grade safety products with high visibility as well as eco-friendly products, and recycled goods, through excellence in service, and become a company that is wanted and needed by society. Koji Atsumi Representative Director and President/CEO Sendai Meiban Co., Ltd. COMPANY PROFILE Who We Are ・ The industry leader in safety products in Japan ・ Our Mission & Vision – to provide people and society with safety environment ・ Our Core Values – 1) provide “Safety” at construction sites that are fraught with danger 2) beauty” that is in harmony with the surrounding environment 3) eco- friendly practices that are “kind to our planet.” What We Do ・ Develop, Sell and Rent safety items to mainly contractors ・ Items are used at the construction site, festivities and various events such as Marathon races etc. ・ US$2.76 mil. sales as at March 2018 ・ 56 branches throughout the nation ・ 30,000+ product lineup Our Business Model General Contractors Order Bid Sendai Meiban Contractors Contractors Order Bid Safety Items Sub Contractors Sub Contractors Sub Contractors 2
2/8/2019 The NEW NEO SOLAR Ⅱ ・ The safety light mounted on top of tube pipes ・ Synchronous flashing by catching the local standard time signal ・ Good visibility, easy setup ・ Easy to recognize the traffic line from distance The Barricades used for traffic regulation - Various colors, Shape, Size - Cartoon characters and animals for design 3
2/8/2019 A Highway The Social Contribution Donating a part of our business profit to the local govt. - ex. Shizuoka pref. and Yamanashi Pref. where Mt. Fuji are located Safety measure at road works 1 4
2/8/2019 Safety measure at road works 2 Slide Title A Road Regulation in Tokyo (Shibuya) • Make Effective Presentations • Using Awesome Backgrounds • Engage your Audience • Capture Audience Attention TICS (Traffic Information Control System) - New Product Development 1 • Product A • Product B • Feature 1 • Feature 2 • Feature 3 5
2/8/2019 The TT Cones （テロ対策用） - New Product Development 2 ・ Provided with cut-outs for wind to pass through For security measure, it allows people to ・ Difficult to be moved or toppled over check for any object placed under the cone by the wind without lifting. International Orange ・ Our corporate color ・ Highly visible that stand out well against the surroundings ・ Well known for the aerospace industry (e.g. astronaut clothing), Golden Gate Bridge, Tokyo Tower ・ For the safety wise, we applied the orange color to some of our main products International Marathon Race 6
2/8/2019 The Virtual Reality for Safety Training - New Product Development 3 ・ Solving the problems of safety training on the construction site with sate-of-the-art virtual reality technology! ・ The head-mounted display allows trainees to virtually experience on-the-job accidents in various situations at construction sites. ・ The trainees can learn the cause of accidents and what they needed to do to prevent accidents from happening ・ There are currently 10 case studies available for viewing: 1. Falling from scaffolding 2. Flying/Falling objects 3. Landslides 4. Heavy Machinery Crashes 5. Entanglement in heavy machinery 6. Tugboat rope-breaking 7. Power tool 8. Fall from portable platforms 9. Fall from bridges 10. Tunnel Collapse 7
2/8/2019 Road Construction Safety Innovation in JAPAN NIPPO CORPORATION Tokyo, JAPAN 23 NIPPO Philosophy We devotes ourselves to the realization of a prosperous society through reliable craftsmanship. President Yoshikazu Yoshikawa 24 8
2/8/2019 NIPPO Activities USD 4 Billion February 2, 1934 establishment in NET Revenue (Consolidated) USD 145 Million USD 400 Million capital in NET Profit (Consolidated) 1,800 7.7 Million tons (Consolidated) employees in Asphalt Mix Production 100 Subsidiaries of construction companies 150 Asphalt mixtures plants (included subsidiaries) 25 NIPPO Business area in Japan 26 NIPPO Main Office Tokyo, JAPAN 27 9
2/8/2019 NIPPO General Technical Center Saitama, JAPAN 28 NIPPO Worldwide business area 29 NIPPO Business sector 30 10
2/8/2019 NIPPO Revenue by business sector 31 NIPPO VINI FANTINI 1/4/2017 Volta Limburg Classic, Netherlands 32 Percentage of newly constructed and repaired pavement in Japan newly constructed repaired 100% 90% 80% Percentage 70% 60% 50% 40% 30% 20% 10% 0% 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Year 33 11
2/8/2019 Maintenance of asphalt pavement Milling and Overlay 34 Trend of labor fatal accidents The number of deaths All 928 All Construction Others Manufacturing Land cargo Forestry Marine cargo Transportation Construction 294 Mining Others 284 Manufacturing 177 3 Land cargo 99 Forestry 41 Mining 7 5 Transportation 16 Marine cargo 10 2009 2010 2011 2012 2013 2014 2015 2016 35 NIPPO 5 Safety Rules (When the machine is working) 1 Machine should not approach worker (When the machine is backing) 2 Operator should confirm the signal of guidance for machine (When excavating the ground) 3 Retaining wall should be needed (When working at high place) 4 Safety belt should be used (When it is not stationary work) 5 The device should be stopped 36 12
2/8/2019 NIPPO 4 Safety Educations １ . Safety meeting 2. Tire stopper Every morning meeting Attach a tire stopper to all cars and machines Special meeting for safety risk prediction 37 NIPPO 4 Safety Educations 3. Experience for finding 4. Experience of being the blind spot of machine perpetrators ※ Using mannequins 38 Worker Safety System for Road Construction Safety Innovation Our motivation 1. Perfectly reducing serious accidents. 2. Do not make our fellow a victim or perpetrator. 39 13
2/8/2019 Worker Safety System (WSS) Safety measures for workers （ since 2014 ） STOP ＞ Be visible e ＞ Give e notice ce Tire Roller ① WSS-TR TR ② WSS-WL WL ＴＲ ③ WSS-AP AP WSS ＡＰ ＷＬ Wheel Loader Asphalt Mixing Plant 40 WSS-TR Safety measures for workers （ since 2014 ） STOP ＞ Be visible ＞ Give notice ce Tire Roller ① WSS-TR TR ② WSS-WL WL ＴＲ WSS ③ WSS-AP AP ＡＰ ＷＬ Wheel Loader Asphalt Mixing Plant 41 WSS-TR TR Accid idents by roller ・ 50% by Tire Roller ・ 60% when compacting ・ 70% operators could not find victims ・ 80% when rollers are backing traveling Others 13% 27% Tire leaving Macadam roller Compacting Roller 27% 7% 60 ％ 53% Combined roller 13% 42 14
2/8/2019 WSS-TR When accident occurred by roller ; 1) Measuring temperature of pavement 2) Shaping edge ・ Compacting edge 3) Removing foreign substances 4) Controlling traffic etc. Separation worker and machine （ Separation for keeping safety ） ・ spatially ・ temporally 43 WSS-TR Automatically stop system when detecting workers during roller backing Magnetic field IC Tag ① System for detecting Stop length(m) ・ Semi active IC tag of RFID method ・ IC tag set helmets or pockets of workers Neutral Gear ② Automatically stopping system Parking Blake ・ Negative braking system Engine Stop ・ Receiving radio wave by IC Tag 0 2 4 6 → Turning engine key for emergency stop 44 WSS-TR Prevention of Magnetic detecting at side of field roller STOP STOP Magnetic field A ２ ｍ １ ｍ Effective ０ ｍ Magnetic field １ ｍ OK ２ ｍ ０ ｍ １ ｍ ２ ｍ ３ ｍ Magnetic STOP field B 45 15
2/8/2019 WSS-TR 46 WSS-WL Safety measures for workers （ since 2014 ） STOP ＞ Be visible ＞ Give notice ce Tire Roller ① WSS-TR TR ② WSS-WL WL ＴＲ WSS ③ WSS-AP AP ＡＰ ＷＬ Wheel Loader Asphalt Mixing Plant 47 WSS-WL Asphalt mixing plant Production and sales of asphalt mixture Recycling (RAP) Recycling (Recycled base course material) 48 16
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