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Fouladin Zob Amol Group (FZA) Fouladin Zob Amol Industrial Group (FZ.A Co.) Steel parts & Billet Cast Iron & Steel Cast Iron Parts Machining Heavy section Steel Part • Foundry Part Foundry Machining & axle complex Pipe Manufacturing For Water & Applied science university of Marine Structure & Part Petroleum industry FZA Production 2
Fouladin Zob Amol Group (FZA) About FZA Group As an leader industry in ductile iron , Steel casting and Axle value stream in Iran, FZA Co. Manufactures cast parts for OEM, Auto market, heavy mining and building industries with production capacity of 30.000MT cast iron at first phase and 77.000MT cast iron in second phase , 30.000M Alloy Steel Billet in first phase and 100,000MT Alloy steel billet in second phase and 200,000 set axle of Peugeot platform per year . After more than 25 years experience in foundry and machining, a new chapter began in 2005 and FZA started its extension project by GEMCO design By utilizing modern European machineries and lay-out to improve the quality and efficiency to worldwide highest standards. 3
Fouladin Zob Amol Group (FZA) We are committed to meet our customers needs and have their satisfaction. FZA has ISO/TS 1694:2009 grade from TUV NORD and tries to offer the best quality. ISO TS Certification ISO 9001 Certification 4
Fouladin Zob Amol Group (FZA) Working units of the group Production – Engineering – Technical support – R&D – Quality assurance - Logistic – Commercial - Human resource - Pattern Making - Financial. 5
Fouladin Zob Amol Group (FZA) FZA has a source laboratory in its entity with vast range of tools and machineries for its purpose with ISO 17025 and ISO/TS16949-2009. ISO 17025 6
Fouladin Zob Amol Group (FZA) 1- Dimension control: By using SCAN MAX and CMM (ACCURA Zeiss) 2- Microstructure evaluation: Grinding, polishing, optical microscopy and other equipment for microstructure evaluation. 7
Fouladin Zob Amol Group (FZA) 3- Mechanical properties: • Tensile testing machine GT-7001-LC50 • Hardness testing Machine 3000HB • Non-destructive hardness testing DIO562 ultrasonic • Impact testing machine SIT-300AE, 300 J 8
Fouladin Zob Amol Group (FZA) 4- Sand laboratory • moisture test • Green compression strength • Green hardness test • Methylene blue clay test • Clay test • Sieve shaker • Sintering temperature quantification 9
Fouladin Zob Amol Group (FZA) 5- Spectroscopy (Identifying chemical composition) • SPECTROLAB M10 spectrometer • POLY SPEC and METAL SCAN model spectrometers 10
Fouladin Zob Amol Group (FZA) Moulding Lines: FZA uses Green-sand moulding line such as Heinrich Wagner Sinto, Disamatic, Hansberg for its mass production. Also for production of heavy parts from 1Kg up to 25MT, FZA uses CO2, Fouran and Vacuum moulding . Moulding Flask Dimensions (mm) Capacity Heinrich Wagner Sinto 900x750x2x350 120 Moulds/hour Hansberg 900x700x2x225 180 Mould/hour Disa 130X 535x750x120-390 350 Moulds/hour CO2 Manual Depends on the weight and shape of the part 10MT/day Fouran Depends on the weight and shape of the part 7MT/day Vacuum Depends on the weight and shape of the part 4MT/day 11
Fouladin Zob Amol Group (FZA) Products: Our products are in vast range of: Ductile iron GGG40-GGG80 Grey iron GG15-GG20 Alloy iron GM246, Ni-Hard, Hi-Cr Main OEM products for Automotive: Axel Cross member Axel Side member Pivot Break Disk Break Drum Flywheel Crankshaft Manifold ….. 12
Fouladin Zob Amol Group (FZA) Alloy Steel Billet 30.000MT in first phase 100.000 MT in second phase 13
Fouladin Zob Amol Group (FZA) Fara Sanat Amol co. The process of machining of many types of casting parts can be done in Fara Sanat Amol Co . 14
Fouladin Zob Amol Group (FZA) 15
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Annual Turn Over € 140,000,000 2017 2016 132,024,900 € 120,000,000 119,071,400 € 100,000,000 92,785,000 € 80,000,000 € 60,000,000 57,801,900 € 40,000,000 27,862,400 € 20,000,000 € 0 Q1 Q2 Q3 Q4 Q1
Fouladin Zob Amol Group (FZA) Thanks for your attention 18
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