1/28/2020 Kirloskar The Beginning KIRLOSKAR PNEUMATIC CO. LIMITED A Kirloskar Group Company 1888 WELCOME TO ALL DELEGATES Iron Plough Today Multitude of Engineering Businesses 28-Jan-20 Presentation by: Rajesh Hotwani 1 28-Jan-20 Presentation by: Rajesh Hotwani 2 KIRLOSKAR GROUP- GLOBAL PRESENCE Kirloskar Group Overview South East Middle East Africa America Europe Indian Sub-Con Singapore Dubai Kenya Panama Germany Sri Lanka Indonesia Iraq Zambia Guatemala Amsterdam Nepal Malaysia Egypt Tanzania Honduras Bangladesh Philippines Iran South Africa Colombia Bhutan Taiwan Saudi Arabia Botswana Pakistan Myanmar Morocco Ghana Vietnam Oman Lebanon Thailand Malawi Nigeria Syria Namibia 28-Jan-20 Presentation by: Rajesh Hotwani 3 28-Jan-20 Presentation by: Rajesh Hotwani 4 KIRLOSKAR PNEUMATIC CO. LIMITED Refrigeration compressor Journey Started… Mr Shantanurao Kirloskar DIVISIONS: start up of K110 (KC) Compressor • AIR CONDITIONING, REFRIGERATION & PROCESS GAS DIVISION ( ACR & PGS ) in 1963 • AIR COMPRESSOR DIVISION ( ACD) Plants : Area Built-up • TRANSMIISSION ( TRM ) • Hadapsar (Pune) 27 Acres 30625 Sq.m • Saswad ( Pune) 65 Acres 10250 Sq.m Mrs .Yamutai Kirloskar during K110 (KC) Export Ceremony First K110 ( KC ) Compressor Export in Year 1965 Presentation by: Rajesh Hotwani 28-Jan-20 5 1/28/2020 KPCL Presentation 1
1/28/2020 KPCL INFRA-STRUCTURE - ACR KPCL INFRA-STRUCTURE - ACR INSPECTION & TESTING CMM CNC MACHINING CENTRES FABRICATION PAINTING ASSEMBLY LINE 28-Jan-20 Presentation by: Rajesh Hotwani 7 28-Jan-20 Presentation by: Rajesh Hotwani 8 CRANKCASE MACHINING CENTRE. CONNECTING ROD MACHINING LINE BORE ACCURACY OF HIGHEST ORDER CONSISTENT QUALITY OF CRANKCASE COMPLETE OPERATION IN 2 SETUPS CAPACITY ENHANCEMENT BY 50% 28-Jan-20 Presentation by: Rajesh Hotwani 9 28-Jan-20 Presentation by: Rajesh Hotwani 10 KPCL INFRA-STRUCTURE CONNECTING ROD INSPECTION GEOMETRICAL PARAMETERS Center distance • CONCENTRICITY Bend • PARALLELISM • RUNOUT Twist (skewness) • ROUNDNESS Weight • FLATNESS • ANGLES Big end diameter • SYMMETRY Small end diameter • FLATNESS • ANGLES Bore cylindricity • CENTER DISTANCES Parallelism • PARALLELISM • PERPENDICULARITY Perpendicularity Width COORDINATE MEASUREMENT MACHINE (CMM) Presentation by: Rajesh Hotwani Presentation by: Rajesh Hotwani 28-Jan-20 11 28-Jan-20 12 2
1/28/2020 KPCL INFRA-STRUCTURE KCX ASSEMBLY LINE CRANKSHAFT MACHINING FLYWHEEL/PULLEY BALANCING 28-Jan-20 Presentation by: Rajesh Hotwani 13 28-Jan-20 Presentation by: Rajesh Hotwani 14 ACR EQUIPMENTS: RECIP KCX REFRIGERATION COMPRESSOR COMPRESSORS FEATURES Breweries/Beverage KIRLOSKAR IS WORLD’S LARGEST • Robust Frame Construction MANUFACTURER AND SUPPLIER OF OPEN TYPE AMMONIA KC • Broad Foot Spacing Fisheries / Meat REFRIGERATION COMPRESSOR • Air Cooled Cylinder Heads Potato / fruits / Vegetables Over 40,000 compressors in KCX field. • Simple VLD Arrangement. Over 10,000 KCX Ice Cream /Milk Processing PC compressors working • Loading at Low pressure (6 to 8 Kg/sq.cm) satisfactorily Large customer base across Ice Plant / Chem./ Pharma AC • Modified Pump design – Internal Gear pump India & the globe. Installations in over 30 • Efficient Delivery valve design – Combined countries for more than 15 FK Power Plants / Petrochem. Delivery valve seat and Suction stroke limitor. applications. 28-Jan-20 Presentation by: Rajesh Hotwani 15 28-Jan-20 Presentation by: Rajesh Hotwani 16 KCX SERIES AIR COOLED NEW PCX2 REFRIGERATION COMPRESSOR COMPRESSORS KCX SERIES : 1 to 12 Cylinder in I stage and II stage • Heavy Duty Industrial Refrigeration Applications suitable for Low temp • Higher COP at full & part load operation. • applications with refrigerants like NH3 ( Ammonia), R22, & other HFC’s • High efficiency suction & delivery valve. FEATURES: • Power efficient. • All steel fabricated Crankcase, Modular Construction • Protection against liquid hammer, Efficient heat dissipation • Low vibration & noise level. • Quick service access for Maintenance • Compact design – Lower foot print. • Suitable for all refrigerants. • Direct drive & Belt driven arrangement. . Presentation by: Rajesh Hotwani Presentation by: Rajesh Hotwani 28-Jan-20 17 28-Jan-20 18 3
1/28/2020 KIRLOSKAR REMOTE MANAGEMENT SYSTEM PRODUCT OFFERING - SKID A compact microprocessor can be physically mounted on the compressor skid. Contr trol oller Functi tions ns are: • Contr trol ol: • Start / Stop • Capacity Modulation through CCSV • Prote otecti tion: on: • High Discharge Pressure / Temperature • High Intermediate Pressure • Low Suction Pressure • Low Oil Differential pressure • Diagnost nostics: Real time operating parameters are available for trouble shooting as controller is equipped with RMS. ENGINEERED SKID DIRECT DRIVE • Mainte tenan nance Monitor tor: On time maintenance alert & its execution to meet the service life of a product. This will contribute to reduce the Total Cost of Ownership. 28-Jan-20 Presentation by: Rajesh Hotwani 19 Presentation by: Rajesh Hotwani KIRLOSKAR REMOTE MANAGEMENT KIRLOSKAR REMOTE MANAGEMENT SYSTEM SYSTEM When controller is connected to a network one can get information of: • Real time operating parameters Auto alerts of Alarm & Safety trips Set / Reset Alarm ,Safety trip & operating parameters Auto mail of log data every week / month. Auto alerts message & email for periodical maintenance 28-Jan-20 Presentation by: Rajesh Hotwani 21 28-Jan-20 Presentation by: Rajesh Hotwani KFSR- STEP TOWARDS DIGITALIZATION KFSR- STEP TOWARDS DIGITALIZATION Presentation by: Rajesh Hotwani Presentation by: Rajesh Hotwani 28-Jan-20 23 28-Jan-20 24 4
1/28/2020 ACR (E) SIGNIFICANT CUSTOMERS KFSR: SERVICE REQUEST MENU 28-Jan-20 Presentation by: Rajesh Hotwani 25 28-Jan-20 Presentation by: Rajesh Hotwani 26 HOWDEN - WRV SERIES SCREW COMPRESSOR PACKAGE COMPRESSORS Capacity Ranging From 40 KW To 1500 KW* KRX Screw Package Scope : Screw Compressor Motor Oil Separator with filters Lubrication Circuit Oil Cooling Instrumentation Economizer Electronic Control panel Hazardous Area Automatic Variable vi Noise hood* 28-Jan-20 Presentation by: Rajesh Hotwani 27 28-Jan-20 Presentation by: Rajesh Hotwani 28 PROJECTS-REFRIGERATION SYSTEMS REFRIGERATION SYSTEMS SCREW COMPRESSOR PACKAGES SCREW COMPRESSOR PACKAGES Indian Oil Corporation Limited Hindustan Lever Limited Indian Oil Corporation Limited Capacity - 43000 kg/hr Capacity - 1200 kg/hr Capacity - 18000 kg/hr Pressure - 18 kg/cm2 a Pressure - 15 kg/cm2 a Pressure - 14 kg/cm2 a Medium - Propylene Medium – NH3 Medium - Propane • Operating T emperature : (-)35 deg C / (+)40 deg C • Refrigerant : Ammonia • T otal Refrigeration Capacity : 1330 TR Presentation by: Rajesh Hotwani Presentation by: Rajesh Hotwani 28-Jan-20 29 28-Jan-20 30 5
1/28/2020 SCREW COMPRESSOR PACKAGES SCREW COMPRESSOR PACKAGES REFRIGERATION SYSTEMS SCREW COMPRESSOR PACKAGES • Operating Temperature : (-)35 deg C / (+)40 deg C • Operating Temperature : (-) 40 deg C / (-)3 deg C • Refrigerant : Ammonia • Refrigerant : Ammonia • T otal Refrigeration Capacity : 315 TR 28-Jan-20 Presentation by: Rajesh Hotwani 31 Presentation by: Rajesh Hotwani 32 28-Jan-20 SCREW COMPRESSOR PACKAGES SCREW COMPRESSOR PACKAGES • Operating T emperature : (-) 3 deg C / 40 deg C • Operating T emperature : 317 TR @ Minus 10 / 310TR @ 2 DegC • Refrigerant : Ammonia • Refrigerant : Ammonia 28-Jan-20 Presentation by: Rajesh Hotwani 33 28-Jan-20 Presentation by: Rajesh Hotwani 34 SCREW COMPRESSOR PACKAGES SIGNIFICANT CUSTOMERS - SCREW • Operating T emperature : 259 TR & 213 @ (-) 40 / (-)10 • Refrigerant : Ammonia Presentation by: Rajesh Hotwani Presentation by: Rajesh Hotwani 28-Jan-20 35 28-Jan-20 36 6
1/28/2020 ULTRA EFFICIENT STEAM DRIVEN SIGNIFICANT CUSTOMERS - SCREW VAPOUR ABSORPTION CHILLER 28-Jan-20 Presentation by: Rajesh Hotwani 28-Jan-20 Presentation by: Rajesh Hotwani 38 37 Thank You 28-Jan-20 Presentation by: Rajesh Hotwani 39 7
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