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BUSINESS POTENTIAL Aero Treatments Private Limited is a Independent Third party treatment plant approved by Both Boeing, Airbus and other Prime Aircraft Manufacturers which has started in the Year 2015. Aero Treatments will provide special processes for the Aerospace Industry which is bottleneck in India. The plant is fully automated, Integrated and scalable facility located in Tumkur KIADB Industrial area very close to Bangalore, Karnataka, India. This plant being an Independent Third party treatment facility approved by Most of the Primes with most of the special processes approvals we cater to all the Aerospace manufacturing facilities in the country and Abroad Total area is 66000 sq.ft (6131 sq. m) Total built-up area is 21000+14000 sq.ft (1950 +1300 sq. m) 3
PRIMES APPROVALS 4
PRESENT DIRECT CUSTOMERS 5
PRESENT INDIRECT CUSTOMERS 6
QUALITY CERTIFICATION APPROVALS STATUS 7
QUALITY CERTIFICATION APPROVALS 8
LIST OF PROCESSES – PHASE-1 • NDT- FPI & MPI • Conductivity & Hardness Test • Tartaric Sulphuric Acid Anodizing • Sulphuric Acid Anodizing • Boric Sulphuric Acid Anodizing • Chemical Conversion Coating (Alodine 1200S & 600) • Passivation • Titanium Etching • Solvent based Primer & Top Coat application • Water based primer and Top coat application • Blasting machine ( Plastic and Glass Bead) • SFL • Part Marking: 9
LIST OF PROCESSES – PHASE-2 Hard Anodizing (Line Ready) • Color Anodizing (Black and Red) -Approved • Surtec -650(Non Chromate)- Approved • Zn Nickel Plating (Approved) • Sol Gel application - Approved • New processes will be added subject to Customer requirements and long term contracts. 10
PROCESS SPECIFICATIONS AIRBUS SPECIFICATION APPROVALS SL.No Specification Process Description Coating with Wash Primer 1 80-T-35-5000 2 Coating with Two-component Primer EP-based 80-T-35-5002 3 80-T-35-5030 Coating with Two Three component Water-based Primer 4 80-T-35-5106 Coating with PUR - based Top Coat 5 80-T-35-5130 Coating with Two Three component Water-based Top Coat 6 80-T-35-9120 Coating with Paints and Varnishes, General 7 Repair of Paint Coatings on Metallic and Non-Metallic Surfaces 80-T-35-9124 8 Marking with Indelible Ink 80-T-39-0132 9 ABP1-1024 SULPHURIC ACID ANODISING OF ALUMINIUM 10 ABP1-2344 CLEANING AND SURFACE IMPROVEMENT BY BLASTING 11 ABP1-4055 COATING WITH HEAT CURED LUBRICANT 12 ABP1-5057 CONVERSION COATING OF ALUMINIUM 13 ABP1-5062 PASSIVATION OF STEELS AND NICKEL ALLOYS 14 ABP4-1123 APPLICATION OF CORROSION INHIBITING PRIMER TO AN INTERNAL OR EXTERNAL SURFACE 15 ABP4-2124 APPLICATION OF ABRASION RESISTANT PAINT 16 ABP4-2126 APPLICATION OF POLYURETHANE FINISH PAINTS TO AN INTERNAL OR EXTERNAL SURFACE 17 ABP4-2127 APPLICATION OF FLEXIBLE FINISH PAINT SCHEME INCORPORATING A CHROMATED PRIMER TO AN EXTERNAL SURFACE 18 ABP4-2130 APPLICATION OF FLEXIBLE FINISH PAINT TO AN INTERNAL SURFACE 19 ABP4-2364 APPLICATION OF FLEXIBLE FINISH PAINT SCHEME INCORPORATING A CHROMATEFREE PRIMER TO AN EXTERNAL SURFACE 20 ABP6-5224 TESTING OF ALUMINIUM ALLOYS BY ELECTRICAL CONDUCTIVITY 21 ABP8-2298 PICKLING OF STAINLESS STEELS AND NICKEL ALLOYS 22 ABP9-2318 MARKING BY BAG AND LABELS 23 ABP9-3323 INK MARKING GENERAL 24 ABP9-4325 PROTECTION OF MARKING BY THE APPLICATION OF POLYURETHANE PAINTS AS OVERCOATING 25 Sulphuric acid anodizing of aluminum alloys AIPS02-01-002 26 AIPS02-01-003 Tartaric Sulphuric Anodizing of aluminum alloys for corrosion protection and paint pretreatment. 27 AIPS02-02-002 Dry blasting 28 AIPS02-05-001 Chemical conversion coating 29 AIPS02-05-005 Passivation of Corrosion Resistant Steel Application of external paint systems 30 AIPS05-02-003 31 AIPI05-02-009 APPLICATION OF STRUCTURAL PAINTS 32 AIPS05-02-006 Application of Decorative Interior Paint 11
PROCESS SPECIFICATIONS AIRBUS SPECIFICATION APPROVALS SL.No Specification Process Description 33 AIPS05-02-009 Application of structural paints 34 AIPS05-02-011 Rework of paints on metallic and non-metallic structural parts 35 AIPS07-01-006 Electrical bonding 36 AIPI07-01-006 Electrical Bonding 37 AIPS08-03-002 Permanent marking with ink 38 AITM6-3004 Visual inspection 39 ABP6-5229 Testing By Magnetic Particle Flaw Detection 40 ABP6-5230 TESTING BY PENETRANT FLAW DETECTION 41 AITM6-1001 Penetrant Testing 42 AITM6-2001 Magnetic Particle Inspection 43 AITM6-6004 For Inspection Processes Determination of electrical conductivity of aluminium alloys by Eddy 44 AITM6-6006 Measuring coating thickness by equipments of the magnetic and eddy current type 45 AITM6-9004 Inspection for confirmation of the anodising process based upon measurement of surface resistance 56 AIPS/AIPI 08-03-002 Permanent marking with ink 12
PROCESS SPECIFICATIONS BOEING SPECIFICATION APPROVALS SL.No Specification Process Description 1 BAC 5632 Boric Acid - Sulfuric Acid Anodizing Class 1 2 BAC 5632 Boric Acid - Sulfuric Acid Anodizing Class 5 3 BAC 5719 Chemical Conversion Coatings for Aluminum (Immersion Application Only) 4 BAC 5793 Application Corrosion Resistant Finish for Integral Fuel Tanks - manual touch-up 5 BAC 5424 Magnetic Particle Inspection 6 BAC 5423 Penetrant Inspection 7 BSS 7039 Liquid Penetrant Inspection 8 BAC 5753 Cleaning - Descaling of Titanium - Method II Only BAC 5665 Solgel 9 13
PROCESS SPECIFICATIONS COLLINS SPECIFICATION APPROVALS Sl.No Specification Process Description 1 Sulphuric Acid Anodize MIL A 8625, Ty-II, Dichromate seal 2 Boric Sulphuric Acid Anodize MIL A 8625, Ty-IC, Dilute Chromic seal only 3 MIL A 8625, Ty-II,Class 2 Nickel acetate seal Sulphuric Acid Anodize with Black & Red Dye 4 MIL PRF 85285, BAC 5736 Application of paint (Top coat) 5 MIL PRF 23377, BAC 5736 Application of Primer 6 MIL PRF 46010 Solid film Lubricant Application 7 AMS 2700 Method-1 Type-6 & 8 Passivation 8 MIL-DTL-5541 Type -1 Class 1 A Class 3 Alodine 1200 S 9 MIL-DTL-5541 Type -2 Class 3 Surtec -650 10 HAP -142 Application of paint (Primer & Top coat) 11 HAP -144 Application of paint (Primer & Top coat) 12 HAP -148 Application of paint (Primer & Top coat) NDT FPI AND MPI AUDIT COMPLETED SUCCESSFULLY AND AWAITED FOR CERTIFICATE 8 PN16.03 AND PN 16.04 Hamilton Sundstrand 9 HS31 AND HS 447 Hamilton Sundstrand 10 981-060-021 AND 981-060-014 Actuation Systems 11 ST2452 AND ST2453 14
FPI BOOTHS • FPI Booth 3 * 3 Meters • MPI Dia 0.3 & Length 1.5 Meters 15
AUTOMATED TREATMENT LINES Tank Length 3 Meters TSA AND CCC LINE BSA AND SAA LINE 16
AUTOMATED TREATMENT LINES Tank Length 1.2 Meters TITANIUM ETCHING AND PASSIVATION 17
AUTOMATED TREATMENT LINES Tank Length 0.7 Meters ZINC NICKEL PLATING LINE 18
PAINTING SECTION Booth Size 3.9 *3.6 Meters 19
DETAILS OF PLANT EQUIPMENTS Sl. No. Machine name No of Machines No Of Man Shifts Size in Meters 1 Paint Booth 6 24 2 3.9 x 3.6 2 NDT 1 4 1 3.1 x 3.1 3 MPI 1 2 1 Dia x 1.5 4 TSA, BSA, CCC Line 1 4 1 3 x 1.2 x 1.2 5 SSA LINE 1 2 1 3 x 1.2 x 1.2 6 Passivation Line 1 2 1 1.0 x 0.6 x 1.2 7 Zinc Nickel Line 1 2 1 0.7 x 1.0 x 0.5 9 Inspection NA 8 2 8 Member team 10 Curing 4 2 4.0 x 3.0 x 2.5 11 Masking NA 10 1 10 Member team Non Technical and Support teams not included in the list Additional manpower will be added based on the business plan 20
CAPACITY CHART Capacity Plan 2020 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% NDT (FPI ) NDT (MPI) Blasting TSA Line BSA /CCC Line Passivation Zinc Nickel Line Masking Painting Curing Ovens Inspection Available Capacity Planned Capacity 21
EXPANSION PLAN • Our processes and Lines are designed in such a way that the Lean production is enforced • Critical and Priority parts are identified separately to deliver them on fast track (Red bin & Priority Tag). • Work orders are released in less than 24 hours at stores after receipt of parts. 22
NEW PAINTING FACILITY 4 Paint Booths 2 Curing Ovens 2 Paint Kitchens Masking Section Inspection area Packing Section Dispatch Section Entire Paint section is Air-conditioned. 23 Additional 7000 Sq.ft area vacant for expansion
LABORATORY 24
Address: Plot No 25, Road No 24, Vasanthanarasapura, Kora Hobli, Tumkur-572138 Karnataka State, India. (Located 70 KMS from CIM Tools, 90 KMS from City Center) 25
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