Wire rope sling manufacture for the offshore industry in Angola for - PowerPoint PPT Presentation

Wire rope sling manufacture for the offshore industry in Angola for the offshore industry in Angola 1 February 2012

Table of content 1. Presentation 1. Presentation 2 2. Review of norms and standards Review of norms and standards 3. How to chose a lifting set ? 3 Ho to chose a lifting set ? 4. Our range of services 5. FAQ Contact: 2 2 operations2.angola@friedlander-international.com +244 923 678 609

Our Organization ORTEC Group Key Figures 5600 employees worldwide 5600 employees worldwide 900 M$ turnover Present on over 300 client sites 18 subsidiaries in 15 countries 80 establishments in France Main activities: Main activities: Maintenance Construction works Environment E i t Energy Engineering Industrial cleaning I d t i l l i 2 branches in Angola since 1997 For more information go to www ortec fr For more information, go to www.ortec.fr Contact: 3 3 operations2.angola@friedlander-international.com +244 923 678 609

Our Organization FRIEDLANDER Angola: our activities  Piping Works (Oil & Gas and Industry): Fabrication and Installation  Supports and Structures: Fabrication and Installation  EPCC Contracts for Onshore and Offshore  M i t  Maintenance: Routine jobs R ti j b  Well Jumpers, Subsea Structures: Fabrication at quay side  Sea fastening  Procurement  Shut Downs: Preparation and site work For more details contact our General Manager: direction angola@friedlander-international com For more details, contact our General Manager: direction.angola@friedlander-international.com Contact: 4 4 operations2.angola@friedlander-international.com +244 923 678 609

Our Organization ORSLING history 1997:Creation of FRIEDLANDER Angola 1997:Creation of FRIEDLANDER Angola Onshore and offshore activities for Oil & Gas Fabrication of DNV 2.7-1 certified equipments q p  Need for corresponding lifting sets 2007: Creation of ORSLING (as brand belonging to FRIEDLANDER Angola) in order to respond internally to the need End of 2010: Fabrication workshop moved with f FRIEDLANDER new construction yard within SONILS base 5 people permanent team Contact: 5 5 operations2.angola@friedlander-international.com +244 923 678 609

Basic definitions Components of a lifting set 1 l 1 leg sling li 4 l 4 legs sling, with shackles li ith h kl Top link (triple) p ( p ) Soft eye termination Hard eye termination (without thimble) (with thimble) Marking plate 2 legs sling, with hooks Wire rope Top link (simple) Ferrule Thimble Shackle Contact: 6 6 operations2.angola@friedlander-international.com +244 923 678 609

Basic definitions Technical terms  WLL: (Working Load Limit) maximum weight that the accessory is allowed to lift (in metric tons or  WLL: (Working Load Limit) maximum weight that the accessory is allowed to lift (in metric tons or in kg)  BL: (Breaking Load) minimum force needed to break a cable (in N or in kN)  Rating: Total mass of a container without the lifting set (= Tare + Payload)  R ti T t l f t i ith t th lifti t ( T + P l d)  Tare: Mass of the container when empty  Payload: Maximum mass that can be transported by a container (P= R-T)  Fore runner / top leg: Single leg sling used to elongate a 4 legs sling (the assembly can be referred as 5 legs sling), often used for DNV 2.7-1 lifting set fabrication to allow the top link to arrive at the correct elevation  Angle: Unless otherwise notified, the angle used to define a sling is always the angle between one leg and the vertical (in degrees)  Swaging: Method of assembly by pressing a ferrule containing the cable between dyes of  Swaging: Method of assembly, by pressing a ferrule containing the cable between dyes of specific dimensions  DAF: (Dynamic Amplification Factor) Enhancement factor of the WLL to take the movement of the load into account load into account Contact: 7 7 operations2.angola@friedlander-international.com +244 923 678 609

Basic definitions Applicable norms and standards Di Dimensioning and fabrication: i i d f b i ti DNV 2.7-1  Standard for certification of offshore containers EN 12079 2 EN 12079-2  E  European Norm (copy of DNV 2.7-1) N ( f DNV 2 7 1) DNV 2.7-3  Standard for certification of portable offshore units EN 13414-1 EN 13414 1  European Norm for wire rope sling manufacture  European Norm for wire rope sling manufacture Choice of accessories: EN 13411-3  European Norm for swaging and choice of thimble EN 1677  European Norm for component for slings EN 13889  European Norm for shackles EN 12385  European Norm for steel wire ropes Contact: 8 8 operations2.angola@friedlander-international.com +244 923 678 609

Table of content 1. Presentation 1. Presentation 2 2. Review of norms and standards Review of norms and standards 3. How to chose a lifting set ? 3 Ho to chose a lifting set ? 4. Our range of services 5. FAQ Contact: 9 9 operations2.angola@friedlander-international.com +244 923 678 609

DNV 2.7-1 / EN 12079-2 review  Limitations:  Maximum rating is 25T  The DNV 2.7-1 standard corresponds only to offshore containers p y fabrication, but the part concerning the lifting sets is often used as reference for the fabrication of slings for other offshore equipments  Enhancement factor to be applied for the calculation of the WLL (see table 8-1 at right side)  Minimum WLL = 7 000 kg  Certified process of fabrication  Top link dimension: recommended > 270 x 140mm  When unloaded, the top link must not be above 1300mm from the p floor  Maximum angle of a sling with vertical = 45°  The shackles from a lifting set can not be separated from the g p sling  Hard eye assembly only  Specific marking Specific marking Contact: 10 10 operations2.angola@friedlander-international.com +244 923 678 609

EN 13414-1 review  Limitations:  Wire rope sling fabrication, from 8 to 60mm  Specific marking p g  Swaging conform to EN 13411-3  WLL to be calculated for angles from 0° to 45° from vertical (and from 45° to 60° for some specific assemblies) p )  The weakest part must be the cable, not the top link  Shackles must have higher WLL than the leg they are connected to  Calculation of the WLL for usual cases:  Calculation of the WLL for usual cases:  For 1 leg sling: WLL = (BL min x K T ) / (g x Z P ), with:  BL min = Minimum Breaking Load of the cable (given by the supplier)  Z P = 5 (safety factor)  g = 9.80665 N/kg  K T = termination coefficient (0.9 for swage assembly)  For multi legs sling: WLL = (BL min x K T x K L ) / (g x Z P ), with:  K L = coefficient for leg number and angle = N legs x cos( β ), with β = 45°  K L = 1.4 for 2 legs slings, and KL = 2.1 for 3 and 4 legs slings (4 legs slings are calculated as 3 legs slings) Contact: 11 11 operations2.angola@friedlander-international.com +244 923 678 609

Table of content 1. Presentation 1. Presentation 2 2. Review of norms and standards Review of norms and standards 3. How to chose a lifting set ? 3 Ho to chose a lifting set ? 4. Our range of services 5. FAQ Contact: 12 12 operations2.angola@friedlander-international.com +244 923 678 609

How to chose a lifting set ?  Number of legs:  Number of legs:  Given by the design of the equipment to lift  Requested certification  Offshore or onshore ?  One time lift for installation or movable equipment ?  Company specifications  Company specifications  Calculation of the minimum WLL of the sling  Weight of the equipment to lift  DAF to apply (generally given by Company specification)  Example: in TOTAL specifications, DAF = 1.30 for offshore lifting (<150T), and DAF = 1.10 for onshore  Use of a spreader bar:  Use of a spreader bar:  Can lower the stress on the equipment during lifting  Can reduce the length of the sling  Can allow better control of the lifting (especially useful for subsea equipments) C ll b tt t l f th lifti ( i ll f l f b i t )  May modify the stability of the equipment (to be checked in every particular case)  Must be subject to specific calculation note j p Contact: 13 13 operations2.angola@friedlander-international.com +244 923 678 609