TABLE OF CONTENTS WHO WE ARE ? • Brief history of Mercan (Milestones) CAPACITY • Plant/Labor • Machine • Outsourcing BUSINESS • Sectors • References
TABLE OF CONTENTS STRATEGIES • Finance • Quality • Production VISUALS • Products • Factory INVESTMENTS INFORMATION
1988 1995 150 m ² workshop / Project based 150 1000 m ² workshop / BM C supplier and leather 2000 processing machines 2003 Provided services and products in many different industrial fields 4500 m ² plant Became an ISO9001 certified company and began to to serve for new customers 2005 Became a a supplier of world wide known companies such as CAT, Schneider and JCB 8000 m ² plant 8000 2010 2014
CAPACITY PLANT MACHINE
8000m² total 5500m² production area Powder paint shop 22 White Collars, 55 Blue Collars
Mazak Laser – 1250*2500 – 1.3KW Plasma – 1500*3000 – 50mm Amada Laser – 1500*3000 – 4KW
Amada Punch AC2510 – 20 Tons – 1270*2500 Amada Punch AC255 – 20 Tons – 1270*1270
Press Brake – 2M – 60 Tons Press Brake – 4M – 220 Tons Press Brake – 3M – 120 Tons
Machining – X=1530 Y=750 Z=800 CNC Lathe – 12 Inches
Hydraulic Press – 300 Tons Eccentric Press – 60 Tons
CNC Pipe Bending Machine Raychem Coating Oven
Panasonic Welding Robot – 350A – 500A
12 Machines Of MIG-MAG-TIG Welding
Shotblasting Unit
Nanoceramic Coating & Powder Paint Shop
Rear Axles ’ Flange Production Line
BUSINESS SERIAL PROJECTS PRODUCTION EXPLOSIVE CONSTRUCTION PLANTS MACHINERY EXPLOSIVE AUTOMOTIVE EQUIPMENT ENERGY
STRATEGIES QUALITY PRODUCTION
50,00 0,00 0,00 0,00 2,63 45,00 0,00 0,00 2,60 Continuous Improvement: 40,00 Tot Red 35,00 18,68 11% 30,00 - Reducing ‘8 Wastes ’ Tot Tot green 25,00 Orange 50% - 5S 20,00 39% 15,00 - VSM 23,70 10,00 - Lean manufacturing Tot Red Tot Orange Tot green 5,00 - Red/Green analysis 0,00 Temps vert NVA Transport Over Waiting non quality motion over Stock Total Time Necessary production process - SMED
Innovative engineering solutions - Jig and fixture design and production - Tooling - Trolleys - Quality plans and SWS/SWES
500 ppm for 2015 / Customer 2000 ppm for2015 / Internal 98% delivery performance for 2015 ISO3834 by Q4 of 2015 ISO16949 by Q4 of 2016
PHONE : +90 236 290 15 40 FAX : +90 236 290 15 43 ADDRESS : Manisa Industrial Zone, Ismail Kahraman ave. No:6 45030 Manisa / TURKEY WEB : www.mercanmak.com E- MAİL : info@mercanmak.com
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