WELCOME Presentation of EHLEBRACHT Group ELEKTRA INDUSTRIAL CHINA 1
EHLEBRACHT Group ► Production facilities: in Germany (3x), in Slovakia (1x) and in China (4x) ► Business divisions: Moulds, Plastics technology and Lighting System ELEKTRA INDUSTRIAL CHINA 2
Ehlebracht Group Global Presence Ehlebracht Berlin Elektra Industrial China GmbH & Co. KG Co., Ltd. ; QingDao Branch Ehlebracht AG Legend: Headquarter Ehlebracht AG Elektra Industrial China Production Site Co., Ltd. ; SuZhou Branch Berlin Elektra Industrial China Germany Co., Ltd. ; NanJing Branch Ehlebracht Enger QingDao Michalovce GmbH & Co. KG Germany China Slowakia NanJing SuZhou, China China ShenZhen China Ehlebracht Slowakei s.r.o. Elektra Industrial China Co., Ltd. Elektra GmbH ELEKTRA INDUSTRIAL CHINA 3
EHLEBRACHT GmbH + Co. KG, Enger ► Plastic Injection Molding: 32 injection moulding machines: 20 ~ 400 tons -6x 20-300T 2K ► Tool shop: Tools maintenance & repair ELEKTRA INDUSTRIAL CHINA 4
EHLEBRACHT ENGER: products Components for lighting systems Handle for vacuum cleaner BEARING FLANGE FOR IMPACT DRILLING MACHINE ELEKTRA INDUSTRIAL CHINA 5
www.ehlebracht-ag.com Example: 2-Component Skid Dynamic Drive Ehlebracht support for the customer: • Realization of the silver application in 2K rotary table technique • Delivery of the final assembled and tested skid - ready to use • Cost benefit of more than 20% compared to the painted solution Technological competence: • 2K Rotary table tool and assembly concepts • 2K Injection molding • Components assembly ELEKTRA INDUSTRIAL CHINA 6
EHLEBRACHT BERLIN GmbH + Co. KG ► Plastic Injection Molding: 19 injection moulding machines: 100 – 1.300 tons ► Tool shop: Tools maintenance & repair ELEKTRA INDUSTRIAL CHINA 7
EHLEBRACHT BERLIN: products ELEKTRA INDUSTRIAL CHINA 8
EHLEBRACHT BERLIN: products Single-rinse system washing machine Washing machine door ELEKTRA INDUSTRIAL CHINA 9
www.ehlebracht-ag.com Example: Pawl for cable drum Ehlebracht support for the customer: • Realization of the full automatic part production (Inserting of the leaf spring by a robot system) • Part function (exact catching) by achieving tiny tolerances Technological competence : • Injection tools for metal inserts • Metal insert injection molding • Automatization by robot systems ELEKTRA INDUSTRIAL CHINA 10
EHLEBRACHT SLOWAKEI s.r.o., Michalovce ► Plastic Injection moulding: 29 injection moulding machines:30 –550 tons -6x 2K and 1x 3K ► Metal processing : 8 – 160 tons ► Tool shop: New tool-making, Tools maintenance & repair ELEKTRA INDUSTRIAL CHINA 11
EHLEBRACHT SLOWAKEI: products Housings for Power Tools ELEKTRA INDUSTRIAL CHINA 12
ELEKTRA GmbH, Enger ► Luminaries and Lighting-Systems for furniture, retail and shop fitting ► Engineering and design for above listed business units with the major focus on luminaries and lighting systems ELEKTRA INDUSTRIAL CHINA 13
ELEKTRA GmbH, Enger Furniture Lighting system: Product samples Bathroom Kitchen Retail & shop fitting ELEKTRA INDUSTRIAL CHINA 14
WELCOME Presentation Elektra Industrial China Co.,Ltd. An EHLEBRACHT Holding AG Enterprise ELEKTRA INDUSTRIAL CHINA 15
Elektra Industrial China Co., Ltd. EIC NanJing Branch EIC Qingdao Branch EIC Shenzhen EIC Suzhou Branch Shanghai ELEKTRA INDUSTRIAL CHINA 16
Elektra Industrial China Co., Ltd. EIC Data + Facts: Foundation in China: 2004 Location: Headquarter in Shenzhen; Branch in Suzhou, Nanjing and Qingdao. Employees: 1200+ Production area: 46,000 square meters in Shenzhen 43,000 square meters in Suzhou 3,500 square meters in Nanjing 5,000 square meters in Qingdao Services: Plastic injection moulding: 42 injection machines include 1K, 2K and Vertical type which clamp force range from 40-650T in EIC Shenzhen 53 injection machines include 1K, 2K and Vertical type which clamp force range from 40-1000T in EIC Suzhou 5 injection which clamp force range from 470-700T in EIC Qingdao Assembly: Component assembly in EIC Shenzhen, Suzhou, Nanjing and Qingdao Tool manufacture: Tool-making in EIC Shenzhen and Suzhou Certifications: IATF16949; ISO13485; ISO 9001; ISO 14001; ISO 45001; AEO; AIAG CQI-23; PSB; UL; VDE; GS Patents: Invention (18 items); Utility Model (98 items); Design (45 item); Software (8 item) ELEKTRA INDUSTRIAL CHINA 17
EIC Main Customers (Examples) Automotive Appliances / Consumer Medical Industrial ELEKTRA INDUSTRIAL CHINA 18
EIC Tooling Technologies: At our site in China (EIC) own tool shop: Tooling technologies successfully introduced contain of e.g. Stack Molds, Over-Molds, Insert-Molds, 2K-Molds and multi-cavity Molds. EIC tooling capacities are available for injection clamping forces up to 1000ton. Stack Mold Automotive Mold For For customer: customer: Audi-C7 BOSCH- SIEMENS ELEKTRA INDUSTRIAL CHINA 19
EIC Products for Industrial (Insert Mold examples) ELEKTRA INDUSTRIAL CHINA 20
EIC Products for Industrial (2K and Overmold examples) ELEKTRA INDUSTRIAL CHINA 21
EIC Products for Industrial (IMD/IML examples) ELEKTRA INDUSTRIAL CHINA 22
EIC Products for Industrial (Examples) ELEKTRA INDUSTRIAL CHINA 23
EIC Products for Automotive ELEKTRA INDUSTRIAL CHINA 24
EIC Tooling and Molding for Automotive Lighting Head Lens & Rear 2k Lens Bezel & Reflector Housing & Support ELEKTRA INDUSTRIAL CHINA 25
EIC Tooling & Molding for Interior parts ELEKTRA INDUSTRIAL CHINA 26
EIC Tooling & Molding for Interior parts ELEKTRA INDUSTRIAL CHINA 27
EIC Tooling for Armrest and Storages ELEKTRA INDUSTRIAL CHINA 28
EIC Tooling & Molding for Thermal System (Filter, frame grid, tank, tube, etc.) ELEKTRA INDUSTRIAL CHINA 29
EIC Tooling & Molding for (Airconditioning,Cable channel,Engine cooling etc.) ELEKTRA INDUSTRIAL CHINA 30
EIC Tooling & Molding for Connector, Car Charger ELEKTRA INDUSTRIAL CHINA 31
EIC Tooling & Molding for Automotive seating Belt buckles & Connectors Seats adjusting knobs ELEKTRA INDUSTRIAL CHINA 32
EIC Products for Appliances/Consumer (Examples) Control Panel Detergent Dispenser + Water tank Window Door Kit Kick Panel + Flap ELEKTRA INDUSTRIAL CHINA 33
EIC Products for Appliances/Consumer (Examples) ELEKTRA INDUSTRIAL CHINA 34
EIC Products for Medical (Examples) ELEKTRA INDUSTRIAL CHINA 35
EIC Products for Components Assembly (Examples) ELEKTRA INDUSTRIAL CHINA 36
EIC Factory Tour (ShenZhen) ELEKTRA INDUSTRIAL CHINA 37
EIC Factory Tour (ShenZhen) ELEKTRA INDUSTRIAL CHINA 38
EIC Tooling Shop (ShenZhen) CNC Room MAKINO CNC MAZAK CNC FANUC CNC DMG 5-Axis CNC ELEKTRA INDUSTRIAL CHINA 39
EIC Tooling Shop (ShenZhen) EDM Room Agiecharmilles EDM Agiecharmilles EDM ELEKTRA INDUSTRIAL CHINA 40
EIC Tooling Shop (ShenZhen) Sodick Wirecutting Wire Cutting Room AgieCharmilles Wirecutting ELEKTRA INDUSTRIAL CHINA 41
EIC Tooling Shop (ShenZhen) Mold Fitting Machine Depth Drill Gun Machine Mold Fitting area Mold Quality Inspection area ELEKTRA INDUSTRIAL CHINA 42
EIC Tooling Shop (ShenZhen + Suzhou) EIC Yearly Molds Output in 2011 - 2019 335 Molds in 2012 • • 361 Molds in 2013 • 387 Molds in 2014 • 395 Molds in 2015 • 435 Molds in 2016 489 Molds in 2017 • • 476 Molds in 2018 • 442 Molds in 2019 2019 New Molds Delivery Distribution • 14% Exported to USA • 37% Exported to Europe • 49% for Local Market and Internal production ELEKTRA INDUSTRIAL CHINA 43
EIC Injection Shop (ShenZhen) 42 sets of injection machines range from 40T to 650T ELEKTRA INDUSTRIAL CHINA 44
EIC Assembly Shop (ShenZhen) System and Component Assembly Area ELEKTRA INDUSTRIAL CHINA 45
EIC Assembly Shop (ShenZhen) SMT Room ELEKTRA INDUSTRIAL CHINA 46
EIC Assembly Shop (ShenZhen) Printing Room Silk printing · Pad printing · Hot stamping ELEKTRA INDUSTRIAL CHINA 47
EIC Assembly Shop (ShenZhen) Lathe Machine Room ELEKTRA INDUSTRIAL CHINA 48
EIC Suzhou Branch Factory ELEKTRA INDUSTRIAL CHINA 49
EIC Suzhou Branch=>Injection Shop 52sets range from 40T to 1,000T 5 Toshiba (50, 100, 130T) 2 Engel (220T 2K, 80T Vertical) ELEKTRA INDUSTRIAL CHINA 50
EIC Suzhou Branch=>Injection Shop 100,000 (ISO 8) Level Clean Injection Room ELEKTRA INDUSTRIAL CHINA 51
EIC Suzhou Branch Factory=>Central Material Supply System ELEKTRA INDUSTRIAL CHINA 52
EIC Suzhou Branch Factory=>Assembly Shop System and Component Assembly Area: 4000 m² ELEKTRA INDUSTRIAL CHINA 53
EIC Suzhou Branch Factory=>Assembly Shop ELEKTRA INDUSTRIAL CHINA 54
EIC Suzhou Branch Factory=>Printing Shop Printing Room Silk printing · Pad printing · Hot stamping ELEKTRA INDUSTRIAL CHINA 55
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