Unleashing the potential of CBM using MIMOSA standards Pak Wong PdMA Corporation MIMOSA Open Meeting Houston, TX Dec 4th, 2019
What do we do? Motor diagnostics and monitoring in different phases of Asset Life Cycle • Diagnostics and Monitoring (online and offline) • Quality control • Repair and Overhaul
Industries we serve
What is Condition Based Monitoring?
P Potential Failure Condition Based Monitoring moves point P to the earliest time possible, maximizing the P-F Interval Cost to Repair Condition F Functional Failure Time P-F Interval PF Curve
OGI Pilot Demo Condition Based Maintenance
OGI Pilot: Condition Based Maintenance Transport Vendor neutral Restful Interfaces to MIMOSA Web Service ws-ISBM adaptor an enterprise service bus (ESB) Information Service Bus Model Information model to facilitate MIMOSA CCOM (Common CCOM Messages standards-based interoperability Conceptual Object Model) between systems Payload
Condition Based Maintenance and IIoT Device Manufacturer Supplying Remote Owner/Operator Diagnostic/Prognostic/Advisory Support Intra-Enterprise ISBM Operational Risk ERP SDAIR Management System HSE and Prognostic & Automation Operation Health and Control Monitoring Management Inter-Enterprise HSE and Operation via ISBM Monitoring Maintenance Management Automated System Bus System Prognostic & Health Management IIoT Sensor/ Device Device Transducer Device IIoT IIoT Device Device
OGI Pilot: Condition Based Maintenance Transport Vendor neutral Restful Interfaces to MIMOSA Web Service ws-ISBM adaptor an enterprise service bus (ESB) Information Service Bus Model Information model to facilitate MIMOSA CCOM (Common CCOM Messages standards-based interoperability Conceptual Object Model) between systems Payload
The object model defined for Health Assessment by CCOM
OGI Pilot: Condition Based Maintenance Enterprise Service Bus Universal Consumer Client Temp. Provider Application Sensor SimpleISBM ws-ISBM ws-ISBM adaptor adaptor Flow Meter
OGI Pilot: Condition Based Maintenance Subscribe Publish Enterprise Service Bus Universal Consumer Client Temp. Provider Application Sensor SimpleISBM ws-ISBM ws-ISBM adaptor adaptor Motor Data CCOM Messages
Provider
Provider
Provider
Provider
Provider
Provider
Consumer
Consumer
Consumer
Consumer
OGI Pilot: Condition Based Maintenance • Measurement • HealthAssessment • Advisory • RequestForWork CCOM objects used in OGI Pilot
Engineering Asset Health Field Service PdMA Assessments and Tech Ops equipment Data Advisories Internet Customer/Operator CCOM Messages Third Party Systems EAM, CMMS, Operations, etc PdMA Cloud PdMA Information PdMA Equipment Data Servers Services Data Analytics/Monitoring CCOM Messages
CCOM Work in Process
3 man crew 747-200
2 man crew 747-400
Dashboard Example Electric Power Auxiliary Primary Backup Generator #1 Generator #2 Generator Battery Generator #3 Generator #4 propulsion APU Engine #1 Engine #2 Engine #3 Engine #4
General Mapping of Decision Process Dashboard Conditions/Recommendations Dashboard Measurements Dashboard Dashboard Dashboard Input Layer Hidden/Visible Layer 1 Output Layer Hidden/Visible Layer 2
Dashboard Example Motor in Poor Health State
Dashboard Proposal to CCOM Dashboard DashboardType DashboardAssociation
General Mapping of Decision Process DashboardAssociation Dashboard Conditions/Recommendations Dashboard Measurements Dashboard Dashboard Dashboard Input Layer Hidden/Visible Layer 1 Output Layer Hidden/Visible Layer 2
Dashboard Proposal to CCOM Asset HealthAssessment Dashboard MeasuermentLocation
Dashboard Example Motor in Poor Health State
Dashboard Example Motor in Poor Health State
Dashboard Example Motor in Poor Health State
Conclusion • CCOM has huge potential and the possibility is endless • It seems complicated but there are good reasons • It brings reliability engineers and IT professionals together • CCOM has great pattern, easy to code and adding new capabilities • Don’t reinvent the bicycle
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