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Course Structure Units BTEC Engineering Extended Certificate Unit 1 360 Guided Learning Hours (equivalent to 1 A-Level) Engineering Principles 4 Units across 2 years Unit 2 2 Externally Assessed Units Delivery of


  1. Course Structure Units • BTEC Engineering – Extended Certificate Unit 1 • 360 Guided Learning Hours (equivalent to 1 A-Level) Engineering Principles • 4 Units across 2 years Unit 2 • 2 Externally Assessed Units Delivery of Engineering Processes as a Team Unit 1 – 2hr Formal Exam Unit 3 Unit 3 – 6hr Assessment under Exam Conditions Engineering Product Design and Manufacture • 2 Internally Assessed Units Unit 9 Unit 2 & Unit 9 Controlled Assessment Work Experience in the Engineering Sector What do we do? Career Links Unit 1 • University courses in any field of Learning to apply key mathematic and physics principles to engineering Engineering problems. • Unit 2 Apprenticeships in any field of Planning and manufacturing an engineering product as a manufacturing Engineering team. Unit 3 E.g. Mechanical, Civil, Biomedical, Identifying the key criteria for successful engineering design and producing appropriate design solutions and planning. Marine, Automotive, Aerospace, Unit 9 Agricultural, Catering, Carrying out a period of work experience at a chosen company to gain Communications, Aeronautical… industry specific skills and experience.

  2. Accident and Emergency Procedures Complete a flow chart to show the procedures which should be followed if this emergency scenario was to occur: Sound the Fire Alarm and if it is Turn off machine so safe to do so use an there is no risk of extinguisher to try any one else being A fire has broken out in the engineering and put out the injured by moving workshop . It was fire. or hot parts. caused by a machine tool overheating. Gather at the Evacuate the building established assembly by the nearest fire Ensure that the point and make sure escape. If that exit is emergency services that a register is blocked follow the taken to establish have been called and evacuation procedure Review the incident then wait at the whether anyone is to the next nearest and fill in any incident assembly point until missing who could be exit. report forms as you are given still trapped inside necessary. Update instructions to return the building the risk assessment into the building. for the machine tool to put in place measures which will It is important to follow the steps in this order because this prevents another reduce the risk of person being at risk of injury and it also means that the incident will be such an incident reported and recorded to prevent it from occurring again. occurring again.

  3. • How a fire alarm would be raised • The evacuation procedure and the HeatSensors routines for reporting the fire Smoke Detectors Break Glass • What it would sound like Explain what Continuous undulating siren tone these images show in your • Escape routes and muster points own words. Why do we all meet on the MUGA? Safe/Outdoors /big enough for every one • Location and provision of First Aid Mrs Briggs (Medical Room) Mr Wood (DT Office) • Any possible changes to the accident and emergency procedure document following the incident (i.e. contents, purpose, legal requirements, improvements etc) Update risk assessment to cover any unforseen hazards and make sure that the document is legally sound.

  4. Need a first Aider? First Aid boxes are kept in the See Mr This is someone Medical Room Fire Warden: Wood or (Mrs Briggs) and who will help if you Someone who makes the DT Office Mrs Briggs! sure people leave the are injured or sick (Mr Wood) building and follow procedures if there is a fire What does a fire warden OURS IS MISS do? LARKWORTHY For paper, wood, textiles or furnishings Water smaller fires; particularly those that will involve electrical Dry Powder equipment. Thus, they are utilised in kitchens, schools and offices. Not ideal for enclosed spaces. foam extinguishers are commonly employed in situations where Foam flammable solvents, oils or petrol are involved. Foam is additionally useful for items such as carpets or soft furnishings that may continue to smoulder for some time. The foam is not toxic and will help to prevent a fire from reigniting. Wet chemical extinguishers utilise a combination of pressurised Wet Chemical water and different salts. Wet chemical varieties are particularly useful on fat or oil in a kitchen and can also be used on the aforementioned Class A fires (wood, paper or textiles). For fires that are caused by oils, solvents, fats and electrical Carbon Dioxide equipment but the item may reignite after the gas leaves the immediate area. (CO2)

  5. Set off the fire alarm This is someone Use the map in each who will help if you are injured room to leave by the or sick nearest escape route It is an undulating siren There are 3 ways to Follow the escape policy. do this: Break Glass – smash the We assemble on the MUGA. It is a good assembly point glass on the wall to set off because it is big enough for the alarm everyone to line up and it is Heat Sensor – if a sensor away from all the buildings gets to hot it will set off so we are not near hazards. the alarm If there is an incident then Smoke Sensor - if there is afterwards we have to check smoke in the room then it and update the risk assessment so it can’t will set off the alarm happen again.

  6. Why it is important to follow these Your responsibilities responsibilities 1. to take reasonable care of your own health and safety 2. If possible to avoid wearing jewellery or loose clothing if operating machinery It is important that both employers and 3. If you have long hair, or wear a headscarf, make sure it's tucked out of the way as it could get caught in employees adhere to these responsibilities to machinery keep the workplace a safe and positive 4. To take reasonable care not to put other people - fellow employees and members of the public - at risk by environment to work in. It is important that what you do or don't do in the course of your work their is transparency about health and safety 5. To co-operate with your employer, making sure you get proper training and you understand and follow the company's health and safety policies issues and that workers feel able to voice 6. Not to interfere with or misuse anything that's been provided for your health, safety or welfare concerns and be correctly protected when in 7. to report any injuries, strains or illnesses you suffer as a result of doing your job, your employer may need to the workplace. It is also important that change the way you work employees follow their responsibilities to 8. To tell your employer if something happens that might affect your ability to work, like becoming pregnant or make sure that no unnecessary risks are being suffering an injury. Because your employer has a legal responsibility for your health and safety, they may need taken. to suspend you while they find a solution to the issue or problem, but you will normally be paid if this If both parties enter into this agreement happens honestly and openly then the workplace 9. If you drive or operate machinery, you have a responsibility to tell your employer if you take medication that should be safeguarded, as far as is practicable, makes you drowsy. If you have, they should temporarily move you to another job if they have one for you to do. against incidents which could cause harm. To provide any personal Relevant legislation To listen to any health and The legislation which outlines these protective and safety safety concerns you might responsibilities is the Health and Safety at Work equipment required free of have Act (1974). This act is legally binding and any charge To allow you to stop employer or employee found to not be As far as possible, to have work and leave your adhering to the act can be prosecuted in a court control any risks to your health of law. work area, without and safety properly Further information about what constitutes a being disciplined if hazard and risk management can be found on Your employer’s you have reasonable the HSE website www.HSE.gov.uk. This website concerns about your Not to discipline you if also contains information about the handling of responsibilities safety contact the Health and dangerous substances (COSHH) and the appropriate wearing of PPE (Personal Protective Safety Executive or your Equipment at work regulations 2002). local authority, if your To allow you rest Information about the reporting and recording To provide appropriate employer won't listen to breaks during the of incidents can also be found on the website paid leave and rest from your concerns working day (RIDDOR) as can appropriate documentation for work. carrying out risk assessment.

  7. Scene 1 Scene 2 Scene 3 Scene 4 A member of staff is working on A member of staff gets their tie Another member of staff turns The supervisor evacuates the the grinder and does not have caught in the grinder and it off the machine and the workshop. their tie tucked in safely. starts to tighten. They shout for supervisor calls for a first aider. help. Scene 5 Scene 6 Scene 7 Scene 8 The first aider arrives and calls The ambulance arrives and the An incident report is filled in to The risk assessment for the for an ambulance. member of staff is taken to record the injury. grinder is updated and all hospital for treatment. members of staff are retrained before it is used again.

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