1 Uninterruptible Power Supply (UPS) 4/15/2014
2 Uninterruptible Power Supply (UPS) • No battery design eliminates the #1 cause of UPS failures • Maintenance-free lowers the risk of downtime associated with lack of maintenance and lowers cost of ownership • Improved integration into control panels or equipment cabinets Remote management of multiple devices User interface through standard web browser FactoryTalk* network interface with EtherNet/IP** Compact, single device saves space –40 to +60 deg C (-40 to +140°F) operating temperature range *FactoryTalk is registered by Rockwell Automation in the Patent and Trademark Office of the United States. **EtherNet/IP is a trademark of ODVA.
3 Why do you need a UPS? Percent of establishments by number of outages in a typical year (Avg. # 3.9) • US manufacturing firms experience an average 3.9 power interruption events per year • Most power interruptions are very short duration (blips) • Power “blips” result in long restart times, of 3 to 5 minutes, for microprocessor-based devices such as managed switches and Human Machine Interfaces (HMIs) Average cost per outage by duration • These power interruptions cost US manufacturing firms an average of $2107 per event, or $8,217 per year • A UPS can pay for itself in 1 to 3 months by preventing equipment restarts caused by short power interruptions Source: The Cost of Power Disturbances to Industrial & Digital Economy Companies EPRI’s Consortium for Electric Infrastructure for a Digital Society (CEIDS)
4 “Batteries are a pain in the UPS” • Battery failures are the #1 cause of UPS failures • Battery UPS units require frequent maintenance such as inspection, testing and replacement Top root causes of downtime cited by data center professionals. Totals • Frequent maintenance drives up exceed 100 percent because data center professionals cited multiple root- causes over a period of two years. operating and overhead costs • Batteries typically require Hazardous Waste disposal methods • Batteries can “outgas” Hydrogen which can build up to dangerous levels inside an enclosure Source: Addressing the Leading Root Causes of Downtime, Emerson Network Power
5 A No Battery, Maintenance-Free UPS solution • Modern ultracapacitors instead of rechargeable batteries • Maintenance-free, up to 20 year life, with half the cost of ownership compared to ordinary battery UPS • No capacity loss at low temperatures and less impact on life at high temperatures (compared to batteries) • Patent pending “stack balancing” provides the most energy storage in the least amount of space • Patent pending “predictive monitoring” monitors temperature to measure capacity over time
6 Better UPS device management No “visiting” every device • Ethernet communications provides remote monitoring instead of serial No opening cabinets or USB cable and a laptop No PPE gear required No software to download • Standard web browser can be used to manage all devices from the No software to configure office, plant floor or mobile device No host device limitations FactoryTalk* View faceplates • Plug-and-play interoperability with EtherNet/IP CONFORMANCE Rockwell Automation FactoryTalk* network devices TESTED*** *FactoryTalk is registered by Rockwell Automation in the Patent and Trademark Office of the United States. ***EtherNet/IP CONFORMANCE TESTED is a certification mark of ODVA.
7 Improved UPS Integration • Single, compact 80mm wide unit saves DIN rail space – Typical battery UPS is 2 pieces, 120-240mm wide combined • Wide operating temperature range of -40 to +60° C (-40 to +140°F) • No need to oversize the battery for low temperature operation • No premium for long life, high temperature operation • No chance of Hydrogen “outgassing” from battery charge – No need to vent enclosure to avoid gas buildup • Supports dual, redundant power supply configurations (with optional accessory Load Sense Module)
8 Target Applications Backup for devices with long restart times after a power interruption • Industrial Managed Switches – Allen-Bradley ^ Stratix ^^ series – Cisco IE3000 (IE3K) series – Provides backup power for 2 base switches or base switch plus expansion modules • Human Machine Interfaces – Allen-Bradley ^ PanelView Plus ^^^ models 400 and 600 • Other low power 24VDC devices – Up to 35W Output Load capacity ^Allen-Bradley is registered by Rockwell Automation in the Patent and Trademark Office of the United States. ^^Stratix is a trademark of Rockwell Automation. ^^^PanelView Plus is a trademark of Rockwell Automation.
9 Additional Details
10 Customer Drawing – UPS003024024015
11 Customer Drawing – UPS003LSM
12 UPS Specification Sheet
13 Web Browser Interface Screens
14 UPS Faceplate on A-B HMI Remote Management with FactoryTalk* View Faceplate • Panduit UPS is the only DC UPS with an Ethernet interface – Alternatives are expensive rack mount, AC units intended for Data Center environments – Allows remote monitoring Zone Network “health” – Power Supplies and Temperature • EtherNet/IP CONFORMANCE TESTED*** for easy plug-and-play integration with Rockwell Automation FactoryTalk* network devices – EtherNet/IP** and FactoryTalk* Network support files downloadable *FactoryTalk is registered by Rockwell Automation in the Patent and Trademark Office of the United States. **EtherNET/IP is a trademark of ODVA. ***EtherNet/IP CONFORMANCE TESTED is a certification mark of ODVA.
15 EtherNet/IP** Object Model Data (partial) **EtherNET/IP is a trademark of ODVA.
16 Dual, redundant power supply configuration Optional Load Sense Module (LSM) for IA UPS • Senses load not powered by UPS • Eliminates extra heat in pass-through mode • Allows UPS to monitor Primary and Secondary power supplies, and load device System Block Diagram
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