Solar Air Heater Wizard: Automating CFD Geneviève Dutil & Yannick Sirois
CFD ENGINEERING SIMULATION FEA
Lubi TM Collector (perforated glazing) Metal backing (optional) Existing wall Lubi TM panels Spacing clips Vertical extruded bars
Goal: Tool to simulate heat transfer in wall before installation to predict and optimize efficiency
Proposition: Automated CFD analysis from CAD to report through a GUI wizard
Previous Process Design Building Measurements Design of corrective Delivery Building methods 7
New Process Design Simulations Optimization Delivery Building 8
Project Stages • Simulation Strategy • Simulation Model and Validation • GUI Programming • Optimization case 9
Simulation Strategy • Use of simple geometry elements • Porous semi-translucent modeled as porous baffle • No environmental modeling • Trimmed cell mesh 10
Porous Baffle Calibration • Detailed simulation of a section of the perforated plate 11
Simulation & Validation • Four fully instrumented solar collectors 12
CAD 13
Temperature and Flow Patterns 14
Mass Flow Rate & Pressure Drop Across Porous Baffle 15
Simulation & Validation • Simulation outlet temperatures and efficiency significantly lower than the experimental values • Environment plays an important role pre-heating air before entering the collector • Determination of a correction factor to the inlet temperature influenced by: – Mass flow rate – Inlet temperature – Solar radiation incident to the collector background wall 16
GUI Programming 17
GUI Programming 18
GUI Programming 19
Optimization Case Wider plenum Single outlet, left side Side inlet Junction between two 20 sections of different length
Optimization Case 21
Optimization Case T_in Flow rate T out Δη Out 1) Original design 3.4 °C 0 % 2) Outlet centered 6.0 °C. 10.3 % 3) 2+ Blocked top inlet 5.8 °C 9.4 % 4) 2+ Inlets left side 6.4 °C 11.6 % 5) 4 + blocked top inlets 6.3 °C 11.4 % -15.6 13543 CFM 6) 2 centered outlets + 6.0 °C 10.4 % °C inlets on both sides 7) 2 centered outlets + 5.9 °C 9.9 % no inlets 8) 6 + blocked top inlets 5.9 °C 9.7 % 22
Optimization Case 23
Benefits of GUI • Makes CFD accessible to non-expert users • Optimizes wall configuration before building • Helps in sales: show simulation results to client 24
Thank you! Questions?
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