SMART ICA Mike Booth Standards Manager ICA & Electrical WIMES – May 2017
STANDARDS DEVELOPMENT Smart Networks Vision: Smart Networks 'Imagine a world where we ICA COP Example External Links are able to predict and prevent failures of our network so that all our customers receive reliable water and waste water services' Green Power Updated Standards Corporate • Water Infra Control Group Std ICA Dec 2015 Standards • Smart ICA & Motor Control Jan 2016 • Smart Networks Factory Sites ICA Feb 2016 • Demand Management Standard May 2016 • Template Design Smart ICA Sept 2016
WHAT IS SMART ICA? Architecture • Ethernet Network - Motor Starters and Field Inputs and Outputs • Framework Intelligent Fixed Speed & Variable Speed Starters • Low Power Drives – Framework Modular Starters • Ethernet Site-Wide Network • Telemetry PLC on Site Wide Network – Proactive Response Signal • Detailed Data – Factory Site SCADA and Local HMI • Full remote device support Smart ICA Negates need for add on Hardware Software • Base Infra. Code – Continuous Data • Base Intelligent Starter Functions • Smart ICA Apps (ST Patent Pending) • De-ragging • Active Pressure Management • Auto Reversal • 15 Apps and more on the way 2
APP DEVELOPMENT Key Principles People • Automatically do something about it • What ‘will it do’ rather than what ‘can it do’ • More data is a last resort Process Tech • Reduce the number of Alarms Key Skills Required to Deliver Apps are Understanding: • Organisation’s culture and capability • Water and Waste Water Treatment Process • Asset performance and failure modes. • PLC Programming & Intelligent Systems • High level data requirements for effective asset management
MODULAR STARTERS • Wall Mounted Variable Speed Drives in a Box – Up to 15kW • Allows Expansion Beyond 2 Starters • Ethernet Connected to ICA Section • Factory Built – Pre-Wired Back Board & Kiosk for New Build • Civil Costs - No MCC Cable Trench or Plinths Armitage STW - MCS Installation 4
‘BALLARD’ SPS PANELS • Innovation Project – Deployment across Redditch Catchment • Variable and Fixed Speed Versions – Benefits Case Assessment • Smart ICA Apps to be Tested & Benefits Captured 5
SMART ICA BENEFITS CAPITAL COST REDUCTION 30% Capital Cost Savings • ICA & MCC Steelwork Cost Reductions • Kiosk Size Reductions • Programme Time Reduction – Plug and Play • Package Off Site Build ICA & MCC Kiosks • No MCC Cable Trenches or Plinths - Modular ICA • Performance Based Capital Investment Targeting 50% Cost Reduction – Old Standards with Same Functionality OPERATIONAL COST REDUCTION Smart ICA Apps – 30% to 50% OPEX Reduction • Energy Costs • Call Outs • Proactive Asset Management • New Asset Benchmarking 6
QUESTIONS 7
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