digitalsoft SIOP & Smart Factory Planning, Execution and Control of Operations
Digitalsoft digitalsoft Head Quarter Pescara, Italy +39 0871 090000 Digitalsoft Innovation Lab Innovation & Development Center Connect and Empower Businesses Madurai, India +91 739 773 3522 We are providing smart platforms enabling digital transformation and value chain integration being agile in Digitalsoft US innovating and adapting to business needs Sales and Operations Atlanta, USA +1 800 755 7264 Digitalsoft China Sales and Operations Leverages digital technology as a competitive advantage in Shanghai, China internal and external operations. +86 185 2107 0660
Processes enabled by Strategic Planning (STRAP) Business Planning (BUDGET) Strategy SIOP Supply Planning Demand Planning Customers Suppliers Demand Operations Plan Plan units Inv $ Master Production Scheduling (MPS) Detailed Scheduling Shop floor & Supplier Scheduling Planning Execution 3
Processes enabled by Platforms Strategic Business Sales & Operation Master Production Execution of MRP Planning Planning Planning Operations • Material Requirement • Monthly Process • Weekly Process • Detailed Shopfloor Scheduling with Process Planning real time production progress • Demand Management • Demand Arbitration • Supplier scheduling • Clear to Build: components • Long Term Planning • Production Planning availability monitoring • Supplier Collaboration • Load Balancing • Shipment Planning • Execution and Control of Portal • Scenarios & Simulation • Inventory planning Manufacturing: Quality, Traceability, Visual boards & KPI, Maintenance • SIOP Report & Analytics • Constraint Checks • Logistic Execution: Warehouse, • Versioning Material handling & Replenishment • Clear to Ship: Shipment process Systems Your ERP (SAP, Oracle, Infor, …) Sales, Inventory & Operations Planning Smart Factory 4
enabling your end-to-end connected supply chain
Smart platform enabling digital transformation and value chain integration Leverages digital technology as a competitive advantage
Enabling a robust planning Digitization and integration of Real-time interactive boards for Connecting data and process to create the best manufacturing and supply chain operation excellence: processes, IOT with Big Data supply plan based on latest processes, empowering OEE, Actual vs Target, analytics will enable a more demand insights, internal and operators, supervisors and plant Production Line Downtimes, reliable monitoring across the external bottlenecks and managers to proactively manage Andon, Maintenance activities, actors involved in the targeted inventory levels. the production execution Warehouse and Material operations to detect problems process thru streamlined Handling activities. early and prevent outages. transactions and KPI enablement. 7
Sales, Inventory and Operation Planning enables the creation of a capacity constrained production plan. The plan will become more realistic and achievable 8
– Features Sales, Inventory and Operation Planning Demand Management Production Planning Scenario & Simulation Constraints Checks • Sales Forecast management • Short and long term Production • SIOP streamlines the constraints • Easy way to simulate a different planning (weekly and monthly side of things. • Demand Planning and Arbitration what if scenarios. process) (sales forecast, customer orders, • External constraints (Supplier • Manage different set of constraints etc.) • Automatic optimizer for Production Capacity) by scenario Plan proposal ensuring inventory • Automatic demand forecast based • Internal constraints (Production • Execute optimizer for each targets, customer priority and on statistical forecast / machine line capacity and Manpower) scenario internal and external constraints. learning algorithm • Customer Priority • • Compare various scenarios and Flexible planning layout screen, • Automatic update demand plan Finalize the best scenario and with integrated RCCP and based on previous week past-due. finish goods requirements. Constraints check • • Versioning Load balancing RCCP Inventory Planning Analytics & KPI ERP connector • Import “Master data” : M aterials, • • • SIOP dashboard and report Shipment planning. You can do it Rough Cut Capacity Planning BOM within the planning table • • MPS dashboard planning status Supplier Capacity management • Import EDI, Customer Orders,... • Automatic stock projection based and Analysis • MAPE & Bias report on actual stock, production, • Import “Actuals” : Production, • Internal key resources check • Demand Analysis report shipment and purchased quantity Inventory stock, Shipments,... • Highlight and track critical • Weekly report • Target stock automatically • Export Production Planning to your situation with aging optimized vs demand forecast and • Revenue report ERP as Ind. Requirement or • production plan while respecting Critical issues classification report Planned (input to MRP). • KPI: OTTR, DOS, Premium the material target stock days. • Freight, Cycle time Export Arbitrated Demand to the ERP 9
Drive operational excellence by simplifying & enhancing operational backbone for speed, quality, flexibility and efficiency digitalsoft 10
– Features Scheduling Clear to Build Manufacturing Logistics Warehouse Clear to Ship • • • • • • Detailed Shopfloor Components Production PULL Strategy: FIFO and Warehouse Delivery order from Scheduling availability management & internal pull between management SAP confirmation shop floor and • • • • Graphic Gantt Sub assembly Retrieval and Storage FG Stock Analysis warehouse • monitoring Downtime operations • • Real time production Cargo management • management Automatic shop floor • • progress updating Embedded control Warehouse activity • Dock booking mgmt. replenishment • inside the scheduling Maintenance & monitor & KPI • Constraints checks • • Automatic forklift control by components Escalation Replenishment • Kitting • Calendar and Capacity availability activities guide and mission • Labor activity management,…. coordination (forklift, • • Labeling, Check & Quick view of critical management, Skill milk run, self-driving components / subassy map Load vehicles, ...) • • • Print Docs, Post Good Interface with SAP Production Data Issue Collection Visual Mgmt Traceability Quality Lean Mfg Automation Integration • • • • • • Real-time production Traceability of Scrap & Rework mgmt, Escalation process Self-driving vehicles Machine Data vs target materials and Collection • • • Quality Alert Andon management Automatic Warehouse components • • OEE & Performance Interface Machine and • • • Part checks / Kaizen Automatic Weight • Analytics Traceability of lots and Sensors / Devices inspection System • container ID 5S (IIOT) • Warehouse & • • Work instruction (SOS) Automatic systems for • • RCA • Replenishment Traceability of Real time interface & Check list identification, storage, activities operations (downtime with SAP and • Gemba walk palletize, wrap, ... • etc.) Process Control & Enterprise Applications • Metrics & Key • • Poka Yoke Audit Collaboration Robot • • Performance Traceability of process Integration with • indicators data SPC integration Automation and Robots • • Cognitive Analytics End-to-End Fully with AI / ML Traceability 11
– Connecting Intelligence The right data at the right time to right devices, so that the right people or machine can make the right decision with automated processes and analytics insight. $$$$ $$$ $$ $ 00101010010 101010001 10011 Things People Process Data Connecting all Connecting people in Delivering the right Leveraging data into physical devices and more relevant and information to the more useful objects for data valuable ways. right person at the information for collection. right time. decision making. 12
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