PRECISION TUBE SEGMENT
Automotive Chassis Catering to Mahindra, Tata Motors, Daimler, Ford Precision Tubes Manufacturing ERW Tubes, CDW Tubes, Sections KLT GROUP Roll Forming Catering to Eicher, Volvo, Ashok Leyland, Mahindra & Mahindra, OVERVIEW Ski Rack, Man Truck Hydroforming Long members - TATA motors Ski Rack - Mahindra Load Body & Tipper VECV, Ashok Leyland
The Journey Established Thakkar Established Precision Tube division with Started supply of chassis assemblies for Telco Sons Auto Ancillary India annual capacity of 30,000 Tonnes Line & 207DI Pick up vehicles of Tata Motors 1994 2000 2001 2003 2005 Strategic source to supply Strategic source to supply chassis assemblies for chassis assemblies for M&M Scorpio Chevrolet Tavera Established Hydro-forming Plant Selected as the strategic source by Set-up chassis manufacturing plant Began development of chassis assemblies for TATA X2 platform vehicles and Daimler for heavy and light commercial in Thailand to manufacture chassis vehicle chassis frames in India assemblies for TATA Motors Sprint/Phoenix range of vehicles 2010 2009 2008 2007 2006 Selected as the strategic T6 Established chassis manufacturing source for FORD T6 frame plant for ACE vehicles of TATA Motors at Rudrapur & Pune - Johannesburg, South Africa Project FORD T6 Pickup frame project Load Body manufacturing unit for Commercial Vehicle - Dalmler India, Chennai Commercialised Frame Project New ERW Steel Tubes manufacturing Plant - Sandton, South Africa SOP, Commercialised New Tube manufacturing set up at South Africa 2011-12 2013-14 2015-16 2016-17 Long member section kick started for Load Body manufacturing Unit for heavy commercial vehicles Commercial Unit - VECC Pithampur
Leading Manufacturer of Welded & Cold-drawn Steel Tubes Fully automated plant equipped with the Largest manufacturer of Chassis frames latest technology for tube making from for SUV, MUV, Heavy & Light Oto – Italy and cold drawing stations commercial vehicles in India and from Bultmann – Germany. globally. State-of-art roll forming and Producing roughly 50000 tons of the hydroforming facility which include finest quality of Tubes catering to sophisticated presses from 100 tons to industries like Boilers, Air preheaters, Air 5000 tons and advanced robotic welding preheaters, Automobile, Textile and with latest coating facilities. General engineering. Strong Export Presence Critical Success Factors Being the first stop choice for tubular In Europe, Africa and the USA solutions. A proactive approach by meeting stringent export the management to meet customer specifications. requirements. sound marketing, Manufacturing and quality team
KLT Tube Division 2001 2006 Palghar Unit - I Palghar Unit - II Products Established Precision Established Precision ERW tubes Tube division with Tube Division with annual CDW tubes annual capacity of capacity of 60,000 Tonnes Square & Rectangular 30,000 Tonnes Sections
Product Overview Application of KLT’s Precision Tubes in 4 -wheelers Rear Axle Rear Shock Absorber Steering Strut Tubes Column Front Shock Propeller Drive Shaft Absorber Strut Tubes Side Impact Beam Cowl Cross Tubes Transverse Drive Shaft Belt Control Arm Engine Mount Engine Tensioner Vibration Damper Axle Shaft Camshaft Shock Side Impact (Rubberised Metal) Absorber Protection Anti-roll Power Steering Gas- Filled Instrument Steering Bar System Strut Panel Frame Column
Energy Segment Air Pre-heater Tubes / Boiler Tubes BOILER BANK TUBES ECONOMIZER ICE PLANT THERMAL FLUID WATER WALL HEAT EXCHANGER HEATERS PANEL
Raw Material Processing Capability Process Capabilities ERW / APH CDW - Critical Parameter ID Tolerance : 60 IS:30748 Gr-1 IS:30748 Gr-1, IS:5986 Fe-410 microns spread SAE 1010, 1020, 1026, HSLA E-34, TRN-13, E-46, Straightness : 1/2000 BSK-46, E-34, ST-52 cut length ST-52 STKM 11A, 12A, 12B, 12C, Ovality : within 0.10 13A, 13B, 13C SAE 1008, 1010, 1020, 1026, Adverse D/T ratio : HSLA ST 37, 44, 52 6 to 50 Corten Steel ID surface finish : STKM 11A, 12A, 12B, 12C, 13A, 0.5 Ra max / 3.2 Rz 13B, 13C
Specifications IS 3074, DIN EN 10305-2&3, IS 4923, India European DIN EN 10217-1&2, IS 3601 DIN EN 10305-5 ASTM A 513, BS EN 10305-2&3, ASTM A178, BS EN 10217-1&2, British American ASTM A 500 GR A, BS EN 10305-5, ASTM A 214, BS 6323 PART V / VI ASTM A 423 Gr 1 JIS G 3445, SANS 62, Japanese South African JIS G 3461, SANS 1182, JIS G 3444 SANS 657-1
Tube Manufacturing Process with State-of-the-Art Technology ROLLING STRAIGHT- ENING MOTHER SURFACE PACKING COIL TREATMENT INSPECTION DRAWING & DISPATCH SLITTING CUTTING ANNEALING
Highly precise automatic tube mill Modern W-forming Technology Automatic cassette changeover Automatic roll setting for consistency in quality TUBE MILL Online blowing, bundling & weighing system Oto, Italy Online NDT Facility
Highly precise drawing line Multitube drawing facility Automatic loading & unloading system Automatic roll setting for consistency in straightening Online blowing, bundling & weighing system DRAWING LINE Bultmann, Germany Online NDT facility High-speed burr-free cutting system
Highly precise automatic scale-free bright annealing furnace Operated on LPG, adopts the most modern EXO gas technology BRIGHT Completely automized loading & unloading system ANNEALING FURNACE Sottri, Italy
Manufacturer of Precision Steel Tubes PRODUCT • ERW (Electric Resistant • Heat Exchanger • Hydraulic Cylinder Welded) Steel Tubes. Tubes Tubes • APH – Air • CDW (Cold Drawn • Hydraulic Pressure Preheater Tubes Welded) Steel Tubes Tubes • Bobbin Tubes Electric Resistance Cold Drawn Welded Size range Size range Welded Steel Tubes Steel Tubes 22.22 – 117 (mm) 0.874” - 4.60” Outer Diameter 0.625” - 4.05” Outer Diameter 15.88 - 103 (mm) 1.24 – 7.00 (mm) 0.048” - 0.275” Thickness 0.039” - 0.250” Thickness 1.00 - 6.35 (mm) 0.787” - 452” Length 20 - 11500 (mm) 0.787” - 452” Length 20 - 11500 (mm) APPLICATION Agro Textile Poultry Automotive Energy Machinery Machinery Machinery
Digital Quality Testing Hardness Tester Double Machines Lapping Machine Hydraulic Press Microscope Universal Testing Machine
Quality Testing & Inspection Infrastructure EQUIPMENT MAKE FUNCTION 1 Eddy Current Tester Technofour, India NDT* Test to detect defects in Tubes Hydro – Tester 2 Parth Equipment, India Hydro-testing of Finished Tubes Check Chemical Elements of Rm & 3 Spectro Machine Shimadzu, Singapore Finished Tubes Check Mechanical Properties of Rm & 4 Universal Testing Machine FIE, India Finished Tubes 5 Hydraulic Press FIE, India Destructive testing of Tubes 6 Hardness Tester FIE, India Check hardness of material 7 Image Analyser Metatech Industries, India Check hardness 8 Surface Plate Jafuji, India Zero referencing for dimensional checks 9 Double Disk Lapping Machine Metatech Industries, India Zero referencing for dimensional checks
Technical Parameters Technical Parameter (mm) ERW CDW OD Tolerance +/-0.12 +/-0.06 Thickness Tolerance +/-8% +/-0.05 ID Tolerance - +/-0.05 Length Tolerance +2.0 +2.0 Tube Straightness 1/1000 1/1000 Ovality 0.15 0.10 ID Scarf +0.2 max - Squareness of Cut +/- 2 Degrees +/- 2 Degrees 4 Ra max on OD and RA value - 0.6 Ra max on ID
Certifications & Approval
As-is Condition Risk 1 Raw Material - Multiple Sources, Inventories Mitigation Multiple shipping dispatches to avoid clubbing 2 in a single vessel. Finished goods inventory : Safety stock at factory to 3 meet unexpected contingencies. To-be Condition With volume augmentation, warehousing activities can be started close to customer place for Just in time service and also manage inventories with value addition.
Business Sustainability KLT is a progressive technology driven company putting up new plants almost every year since 2010 and with plans to grow this group business to USD 450 million by 2023-24.The group is not dependent on a single customer and has spread eagled its operations to cater to, Precision Tube Industry : Automotive, Energy, Thermal 1 Roll forming for Automotive Industry; Heavy vehicles 2 Chassis for SUVs, MCVs, HCVs 3 Hydro forming components 4 Group company actively involved in Color coated sheets for the 5 construction, roofing and appliances industry
KLT ‘s Customer Development Plan 02 04 06 08 Zero-in on key CFT works on RFQ and Invite potential Revisit the specification contact provides feedback within 5 customer/partner for plant annually for any value addition working days visits audits or engineering Establish Provide information Technical delivery P&D will process the Periodic customer (fact file) thru conditions with deviations initial trial lot and planned visits contact presentations, if any sent along with the further 3 pilot lots are to the customer brochures, common quote for each size monitored by the place 01 03 05 07 09 programmes within NPD department a week.
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