Reaction to Fire Requirements for Cables under the Construction Products Regulation 7 th June2017 Dr. Jeremy Hodge Chief Executive
Summary • New fire requirements applied to all permanently installed cables • Cables will be CE marked to the CPR • Labelled, and supported by Declaration of Performance • New fire performance information will be available for many cables • Requirements apply to those supplying cables, not to users • Complex and potentially expensive testing and classification process for manufacturers and suppliers • Common approach across Europe
The Construction Products Regulation (CPR) • EU Regulation 305/2011 - harmonised conditions for the marketing of construction products Applicable for all building products, including cables, made available or offered to the market place for permanent installation in buildings and civil engineering projects • Domestic dwellings • Industrial buildings – Factories, warehousing • Offices • Shops and out of town outlets • Hospitals and care homes • Entertainment and sports facilities/stadia • Common approach for testing and certification of all construction products
Scope of CPR for Cables – EN 50575+A1 New requirement for cables across EU and applicable to all power, control and communication cables Fire performance – for Reaction to Fire only at this stage • Cables with declared ‘Fire resistance’ / circuit integrity are not eligible for classification under the Reaction to Fire CPR • Provides a consistent process to quantify Reaction to Fire characteristics: • heat release • flame spread • smoke and acid gas emission • UK – only affects selling of cables, not use • Allows end-users to make better informed cable choices
Launch of CPR for Cables • Date of Applicability was 10 June 2016 • Declaration of Performance and CE marking become optional • Cables manufactured before this date could not be CE marked • End of co-existence period is 1 July 2017 • Declaration of Performance and CE marking become mandatory • CE marked cables will be available to the market before this date and should be stocked • Limited time to obtain CE marking - shortage of testing capacity • Implementation will vary by Member State • National standards and requirements will be replaced by CPR • No UK regulatory requirements for particular classes but cables shall be CE marked. • Likely to be driven by specifiers and insurers
Manufacturer / Supplier Responsibilities • Decide upon cables/ranges for evaluation and anticipated class • Commission Notified Body work as appropriate CE marking and labeling Publication of Declaration of Performance and retention of data for 10 years • Technical documentation Factory production control • Factory sample testing including annual fire testing Traceability requirements Safety / installation instructions in local language of use • Records of complaints and recalls – retention etc. 5
Distributor/Importer Responsibilities Only compliant product to be placed on the market • Ensure AVCP undertaken, technical documentation and Declaration of Performance have been prepared by the manufacturer Check product is CE marked Recall product where relevant, record of complaints Safety info / contact details of importer supplied with product Local language of use Storage and transportation without degradation Co-operate with national authorities • Importers shall undertake routine testing 6
Supply Chain ‘Making available on the market’ means offer or supply No get-out for OEM cables supplier to user Economic operators (manufacturers, authorised representatives, importers, distributors) are obliged to tell market surveillance authorities: Where they have obtained supply of product from To whom they have supplied product Applies for 10 year period No distinction between distributor and wholesaler 7
End- user’s Responsibilities No formal responsibilities under CPR Shall comply with National Regulation and/or local codes Comply with all Health & Safety requirements • Have realistic expectation for cable performance Purchase CE marked cables with traceable provenance Co-operate with national authorities • Sample testing 8
Manufacturer Duties of Importers / Distributors If using own trade name or trademark on the cable then the Importer/Distributor assumes the responsibilities of the manufacturer Modifications to product will require the distributor to assume manufacturer responsibilities, for example: Overjacketing / oversheathing / overbraiding Additional marking / metre marking Repackaging – reeling, coiling, cut-to-length – information flow still needed by economic operator 9
Simplified Procedures A ‘manufacturer’ may use the results of obtained by another manufacturer (OEM) for their Declaration providing: The ‘manufacturer’ obtains permission from the OEM to use the data The OEM remains responsible for the accuracy, reliability and stability of the results OEM data can be used to generate Distributor Classification Reports to support Distributor DoP 10
Outline route to CE marking for CPR Manufacturer Notified TL creates DoP Mfr. tests samples Mfr. selects & maintains approaches & issues samples for 10yr. Notified TL classification Applies CE report mark 3 (D & E) Notified TL Notified CB tests Notified CB Mfr. Mfr. selects 1+ (A, B1, B2, C) Mfr. Chooses samples & issues Cert. of AVCP chooses Approaches samples & intended issues Constancy of system range for Notified CB. undertakes class. classification Performance compliance FPC report 11
Test Requirements Class EN ISO 1716 EN 50399 EN 60332-1-2 EN 61034-2 EN 60754-2 A ca X B1 ca X X # # B2 ca X X # # C ca X X # # D ca X X # # E ca X F ca X X = required; # = optional
CPR Test Methods
EN 50399 Test 14
EN 60332-1-2 Single Cable Vertical Flame Propagation Test
AVCP System Requirements Responsibility AVCP System 1+ AVCP System 3 AVCP System 4 A ca , B1 ca , B2 ca , C ca D ca , E ca F ca Manufacturer Factory production control Factory production control Factory production control Routine production testing of Routine production testing of Type testing samples samples Annual fire testing Annual fire testing Notified Body Notified Certification Body tasks Notified Test Laboratory task Issuance of Certificate of Constancy Determines product-type on of Performance the basis of type testing etc. Determination of type test sample. Sampling undertaken by the Sample selection from stock manufacturer Initial inspection of plant and factory production control Commissioning type testing Continuing surveillance, assessment and evaluation of factory production control (2x per year) Audit-testing of samples (once every 3 years) 16
EN 13501-6 Classification Table Class Test Method(s) Classification criteria Classification criteria PCS ≤ 2,0 MJ/kg (1) A ca EN ISO 1716 FS ≤ 1.75 m and B1 ca EN 50399 (30 kW flame source) Smoke production (2, 5) and THR1200s ≤ 10 MJ and Flaming droplets/particles (3) and Peak HRR ≤ 20 kW and Acidity (pH and conductivity) (4) FIGRA ≤ 120 Ws -1 and H ≤ 425 mm EN 60332-1-2 FS ≤ 1.5 m and B2 ca EN 50399 (20.5 kW flame source) Smoke production (2, 6) and THR1200s ≤ 15 MJ and Flaming droplets/particles (3) and Peak HRR ≤ 30 kW and Acidity (pH and conductivity) (4) FIGRA ≤ 150 Ws -1 and H ≤ 425 mm EN 60332-1-2 FS ≤ 2.0 m and C ca EN 50399 (20.5 kW flame source) Smoke production (2, 6) and THR1200s ≤ 30 MJ and Flaming droplets/particles (3) and Peak HRR ≤ 60 kW and Acidity (pH and conductivity) (4) FIGRA ≤ 300 Ws -1 and H ≤ 425 mm EN 60332-1-2 THR1200s ≤ 70 MJ and D ca EN 50399 (20.5 kW flame source) Smoke production (2, 6) and Peak HRR ≤ 400 kW and Flaming droplets/particles (3) and FIGRA ≤ 1300 Ws -1 and Acidity (pH and conductivity) (4) H ≤ 425 mm EN 60332-1-2 H ≤ 425 mm E ca EN 60332-1-2 H ˃ 425 mm F ca EN 60332-1-2 17
EN 13501-6 Classification Table Notes (1) For the product as a whole, excluding metallic materials, and for any external component (i.e. sheath) of the product. (2) s1 = TSP1200 ≤ 50 m 2 and Peak SPR ≤ 0.25 m 2 /s s1a = s1 and transmittance in accordance with EN 61034- 2 ≥ 80% s1b = s1 and transmittance in accordance with EN 61034- 2 ≥ 60% < 80% s2 = TSP1200 ≤ 400 m 2 and Peak SPR ≤ 1.5 m 2 /s s3 = not s1 or s2 (3) d0 = No flaming droplets/particles within 1200 s; d1 = No flaming droplets/particles persisting longer than 10 s within 1200 s; d2 = not d0 or d1 . (4) EN 60754-2: a1 = conductivity < 2.5 μS/mm and pH > 4.3; a2 = conductivity < 10 μS/mm and pH > 4.3; a3 = not a1 or a2. (5) The smoke class declared for class B1ca cables must originate from the EN 50399 test (30 kW flame source). (6) The smoke class declared for class B2ca, Cca, Dca cables must originate from the EN 50399 test (20.5 kW flame source). 18
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