Presentation Title OPTIMUM WAREHOUSE DESIGN Presented by: Krishna Raj General Manager & Head of Operations, Godrej & Boyce Manufacturing Co Ltd 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Points of Discussion • Intralogistics • Purpose of ideal warehousing • Material flow • Usage • Good layout & Bad Layout • Value additions 9 Feb 2011 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Intralogistics Art of optimizing, integrating, automating, and managing the logistical flow of information and material goods within the walls of a fulfillment or distribution center 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Intralogistics Systems involved in Intralogistics • Warehousing & Storage o Raw material Storage o Fulfillment warehouses o FG warehouses • Marshalling • AS/RS (Automated Storage/Retrieval Systems) • Material handling • Softwares & WMS Applications 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
VALUE ADDITIONS IN A WAREHOUSE Dense Storage Specialized Equipment's Area of scalability 9 Feb 2011 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
How is your warehouse design? Good Warehouse Bad Warehouse 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Storage system Design Points to be considered for the design of Storage system • Order picking • Dense storage • Material movement • Understand your picking profiles • Type of Material Handling Equipment’s • SEISMIC Zones 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose How this investment will help in achieving the end objective ? Be clear about the end objective and try to build a connect in the design of storage system 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Design with a foreseeable timeframe in mind Let temporary benefits not become long term compromises and business issues, availability , quality & types 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Let purpose take precedence over other parameters 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Paradigm of Customization vs flexibility 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Designing inside vs outside 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Pillars Pillars Pillars 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Vertical Space Utilization 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Warehouse Floor quality Warehouse Safety 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Yes of course, not for fortunate incidents 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Green Practices Regulatory Frameworks 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Seismic activity Pay attention to changing conditions 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Storage Purpose Ground support & stability 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose • Pay attention to working condition and worker competency • Design for fool proofing • Trolley movements • Possibility of empty space being loaded • Marshalling area usage 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Define the purpose Periodic Inspection & maintenance 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
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