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Presentation Your Partner of Flow Control System YDF VALVES - PDF document

Date: Jan, 2014 Presentation Your Partner of Flow Control System YDF VALVES www.ydfvalve.com Milestone Yancheng Power Station Valve Corporation. Produce high Pressure Yancheng Power Station Valve Corporation Produce high Pressure I n 1


  1. Date: Jan, 2014 Presentation Your Partner of Flow Control System YDF VALVES www.ydfvalve.com

  2. Milestone Yancheng Power Station Valve Corporation. Produce high Pressure Yancheng Power Station Valve Corporation Produce high Pressure I n 1 9 7 8 rating Gate, Globe and Check valves. Jiangsu YDF valve co LTD ANSI gate valve globe valve and check Jiangsu YDF valve co., LTD, ANSI gate valve, globe valve and check I n 1 9 9 6 valve, export to US / AUS / Europe Invest new workshop start to work with Crane USA Invest new workshop, start to work with Crane USA. I n 2 0 0 2 I n 2 0 0 2 Invest Ball Valve Plant I n 2 0 0 4 Sign LTA ( Long Term Agreement ) with Crane Group Sign LTA ( Long Term Agreement ) with Crane Group. Set up Sales Headquarter in Shanghai City, China I n 2 0 0 9 Invest Casting foundry in Jiangsu Binhai City, China Invest Large Size Valve Plant I n 2 0 1 3 Invest Casting foundry II in Jiangsu Binhai City China Invest Casting foundry II in Jiangsu Binhai City, China I n 2 0 1 4 I n 2 0 1 4 YDF workshop total cover area more than 100,000 meter square

  3. YDF Organization Chart BOARD OF MANAGEMENT BOARD OF MANAGEMENT SALES HEADQUATER SALES HEADQUATER VALVE FACTORIES VALVE FACTORIES CASTING FOUNDRIES CASTING FOUNDRIES CASTING VALVES PLANT BALL VALVES PLANT BALL VALVES PLANT LARGE SIZE VALVE PLANT LARGE SIZE VALVE PLANT PERFORMANCE TESTING LAB PERFORMANCE TESTING LAB YDF Total Employees: 816

  4. YDF Sales Headquarter  Founded in Sep 2009  Founded in Sep, 2009  Location: Shanghai City  Function: Marketing Sales & Finance  Function: Marketing, Sales & Finance  Employee: 16

  5. CASTI NG FOUNDRY I  Before 2009  Before 2009  Covers Area: 40 000 sqm  Covers Area: 40,000 sqm Owned by Binhai Wanheng Workshop: 33,000 sqm YDF Took over in 2010 Warehouse: 8,000 sqm  Main Products / Capacity  Material: C.S. / S.S. / Alloy Loss Wax 600T/Month  Employee: 450 Sand Casting 600T/Month

  6. CASTI NG FOUNDRY I I  Sep up in 2014 (1 st Phase) i 2014 (1 st Ph  S )  Location : Binhai City  Product : Loss wax / Sand Casting  Capacity: 15000 T / Year  Stainless, Duplex S.S., Alloy

  7. Design on Casting  Pattern Design  Pouring System  3D Molding & Simulation  3D Molding & Simulation

  8. Lost W ax I nvestm ent Casting I n-house Production Process  Wax Mold  Wax Mold  Wax lining  De-waxing  Mold Shell baking  Melting & Pouring  Riser Cutting & Grinding  Heat Treatment  Shot Blasting  NDE  NDE  Testing &Inspection

  9. Sand Casting I n-house Production Process  Sand Molding  Melting & Pouring  Riser Cutting & Grinding  Heat Treatment  Heat Treatment  Shot Blasting  NDE  T  Testing &Inspection ti &I ti

  10. Foundry Main Equipm ent  Wax Molding Line  Wax Molding Line  Electrical Melting Furnace  Electrical Heat Treatment Furnace  Quench Pool for water quench  Nature Gas Heat Treatment Furnace  Shot Blasting  Heat Treatment  Radiographic Testing Room

  11. Quality Control  Spetro Material Analysis  Mechanical Property Measurement  Micor-Structure Examination  Hardness Testing  Wall Thickness Measurement  NDE (RT MT)  NDE (RT, MT)  Melting Thermal Sensor

  12. YDF Foundry Certificate Certificate Accreditation  ISO 9001:2008 (Issued By TUV) ( y )  CE/PED (Issued by TUV) Special Qualification  WPS&PQR&WPQ certified by TUV (ASME IX and CE/PED)  NDE (RT,MT,PT,UT), Level I &II, ASNT &EN475& ISO9712

  13. Casting GGC VALVE PLANT  Founded in Sep, 1996  Location: Yancheng City, China  Main Products: Casting GGC(OEM)  Covers Area: 30,000 sqm  Workshop: 20,000 sqm  Warehouse: 5,000 sqm  Max Capacity: US$40M/Year  Max, Capacity: US$40M/Year  Employee: 130

  14. Casting GGC VALVE PLANT

  15. BALL VALVE PLANT  Founded in May, 2004  Location: Yancheng City,China  Main Products: Ball Valve  Covers Area: 35,000 sqm  Workshop: 21,000 sqm  Warehouse: 8 000 sqm  Warehouse: 8,000 sqm  Max, Capacity: US$30M/Year  Employee: 120

  16. BALL VALVE PLANT

  17. BALL VALVE PLANT

  18. LARGE SI ZE VALVE PLANT  Founded in Sep,2012  Location: YANCHENG City, China  Main Products: GGC, Ball, Large size valve, Special Valves  Covers Area: 46,000 sqm , q  Workshop: 28,000 sqm  Max, Capacity: USD50M/ Year

  19. LARGE SI ZE VALVE PLANT

  20. LARGE SI ZE VALVE PLANT

  21. LARGE SI ZE VALVE PLANT

  22. PERFORMANCE TESTI NG LAB  Cryogenic Testing  (1/2~36 inch/150~2500LB)  (1/2~36 inch/150~2500LB)  Fugitive Emission Testing  High Temperature Testing  Vacuum Testing  High Pressure Gas Testing  Upto 2500LB  Cleaning Room  Capable for Oxygen Service

  23. VALVES W E PRODUCED High Temperature High Temperature Conventional Conventional &High Pressure &High Pressure Casting GGC Casting GGC Valves Valves Valves Valves a es a es Actuator Valves Actuator Valves YDF VALVES YDF VALVES Ball Valves Ball Valves Valve with Alloy Valve with Alloy Valve with Alloy Valve with Alloy Pipeline Valves Pipeline Valves Material &Cladding Material &Cladding

  24. Ball Valve Series Floating Ball Valve Structure Design Feature  Uni-body Casting Uni body Casting  Soft Seated Soft Seated  Split Body Casting  Metal to Metal  Split Body Forging S lit B d F i  Fire Safe Tested Fi S f T t d  Fully Welded  Cavity Pressure Relief  Cryogenic  Anti blow proof Stem  Low Emission  Anit-Static

  25. Ball Valve Series Floating Ball Valve

  26. Ball Valve Series Trunnion Mounted Design Design St Structure t  Double Piston  Split Body Casting  DBB  DBB  Split Body Forging  Soft Seated  Fully Welded  Metal to Metal  Metal to Metal  Top Entry  Anti Blow proof stem  Anti Static  Anti-Static  Cryogenic  Fire Safe Tested  Fire Safe Tested  Cavity pressure Relief  Emergency Sealant injection  Emergency Sealant injection

  27. Ball Valve Series Trunnion Mounted

  28. Ball Valve Series Trunnion Mounted

  29. GGC Valve Series Design Feature Main Series  API 600 Casting  Bellow Seal  API 602 Forging  Cryogenic  API 603 S.S.  Pressure Seal  Power Station  None Rising Stem  Dual Plate Check  Low emission

  30. Conventional GGC Valve Series

  31. Conventional GGC Valve Series

  32. Conventional GGC Valve Series

  33. API 6 D Pipeline Valve Main Series  API 6D Through Conduit Gate Valve  API 6D Fully Welded Ball  API 6D Full Opening Swing Check Design Feature  Full Opening  Full Opening  Soft seated  Metal Seated  Low emission Low emission  DDB, Double piston (For API 6D Gate, Ball)

  34. Actuator Valve Main Series  Electrical Actuator  Pneumatic Actuator  Electrical Hydraulic  Gas Over oil Main Actuator Brand Brand  RTORK  Limit Torque  Auma  Auma  Beffi Main Accessory Brand  ASCO  PARKER  SMC  Westlock Etc. Professional Autom ation Engineering Service

  35. Actuator Valve

  36. Main Equipm ent Crane & Fork lift I n-house Testing Lab Machining  0.5~32 ton overhead  PMI  Lathe Cranes(capable for 60inch)  Tensile Testing  Vertical Lathe  Fork Lift upto 6 meter  Impact Testing  Drill Machine high, upto 5 ton  Hardness Testing  CNC  Micro Examination  Machining Center Heat Treatm ent  Corrosion Testing  Electrical heat treatment  X & R  X & γ Ray RT RT furance W elding  PT,MT, UT etc  Nature gas heat  Automatic GTAW (Seal treatment Furnace Welding unto 36”)  Vacuum PWHT furnace Vacuum PWHT furnace  C  Conventional Manual ti l M l Pe fo m ance Testing Lab Perform ance Testing Lab. (For NACE Treatment) Welding (Any Size) • High pressure gas(up to 600Bar  Submerged arc welding compressor air) (SAW) (up to 40inch) Painting w orkshop •High temperature Testing g p g  Submerged arc welding  Shot Blasting • Fugitive Emission Test(He Gas) (For overlay, STL, S.S., Cr13,  Capable for Offshore & •Cryogenic Testing Inconel etc.) high Temperature Painting  Tools of (dew point  Tools of (dew point, coating thickness, humidity)

  37. Certificate & Qualification Certificate Accreditation Special Qualification  ISO 9001  WPS&PQR&WPQ certified by TUV (ASME IX and CE/PED)  ISO 14001 OHSAS18000  ISO 14001,OHSAS18000  NDE (RT,MT,PT,UT), Level I &II, ASNT  API 6D &EN475& ISO9712  CE/PED  NACE certified QC for Coating & Painting  ATEX  API 607&6FA fire safe  API 624 (Low Emission)  API600  API 591  ABS  ABS 86 86 Engineers engaged in design, research, process quality and Laboratory.

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