Date: Jan, 2014 Presentation Your Partner of Flow Control System YDF VALVES www.ydfvalve.com
Milestone Yancheng Power Station Valve Corporation. Produce high Pressure Yancheng Power Station Valve Corporation Produce high Pressure I n 1 9 7 8 rating Gate, Globe and Check valves. Jiangsu YDF valve co LTD ANSI gate valve globe valve and check Jiangsu YDF valve co., LTD, ANSI gate valve, globe valve and check I n 1 9 9 6 valve, export to US / AUS / Europe Invest new workshop start to work with Crane USA Invest new workshop, start to work with Crane USA. I n 2 0 0 2 I n 2 0 0 2 Invest Ball Valve Plant I n 2 0 0 4 Sign LTA ( Long Term Agreement ) with Crane Group Sign LTA ( Long Term Agreement ) with Crane Group. Set up Sales Headquarter in Shanghai City, China I n 2 0 0 9 Invest Casting foundry in Jiangsu Binhai City, China Invest Large Size Valve Plant I n 2 0 1 3 Invest Casting foundry II in Jiangsu Binhai City China Invest Casting foundry II in Jiangsu Binhai City, China I n 2 0 1 4 I n 2 0 1 4 YDF workshop total cover area more than 100,000 meter square
YDF Organization Chart BOARD OF MANAGEMENT BOARD OF MANAGEMENT SALES HEADQUATER SALES HEADQUATER VALVE FACTORIES VALVE FACTORIES CASTING FOUNDRIES CASTING FOUNDRIES CASTING VALVES PLANT BALL VALVES PLANT BALL VALVES PLANT LARGE SIZE VALVE PLANT LARGE SIZE VALVE PLANT PERFORMANCE TESTING LAB PERFORMANCE TESTING LAB YDF Total Employees: 816
YDF Sales Headquarter Founded in Sep 2009 Founded in Sep, 2009 Location: Shanghai City Function: Marketing Sales & Finance Function: Marketing, Sales & Finance Employee: 16
CASTI NG FOUNDRY I Before 2009 Before 2009 Covers Area: 40 000 sqm Covers Area: 40,000 sqm Owned by Binhai Wanheng Workshop: 33,000 sqm YDF Took over in 2010 Warehouse: 8,000 sqm Main Products / Capacity Material: C.S. / S.S. / Alloy Loss Wax 600T/Month Employee: 450 Sand Casting 600T/Month
CASTI NG FOUNDRY I I Sep up in 2014 (1 st Phase) i 2014 (1 st Ph S ) Location : Binhai City Product : Loss wax / Sand Casting Capacity: 15000 T / Year Stainless, Duplex S.S., Alloy
Design on Casting Pattern Design Pouring System 3D Molding & Simulation 3D Molding & Simulation
Lost W ax I nvestm ent Casting I n-house Production Process Wax Mold Wax Mold Wax lining De-waxing Mold Shell baking Melting & Pouring Riser Cutting & Grinding Heat Treatment Shot Blasting NDE NDE Testing &Inspection
Sand Casting I n-house Production Process Sand Molding Melting & Pouring Riser Cutting & Grinding Heat Treatment Heat Treatment Shot Blasting NDE T Testing &Inspection ti &I ti
Foundry Main Equipm ent Wax Molding Line Wax Molding Line Electrical Melting Furnace Electrical Heat Treatment Furnace Quench Pool for water quench Nature Gas Heat Treatment Furnace Shot Blasting Heat Treatment Radiographic Testing Room
Quality Control Spetro Material Analysis Mechanical Property Measurement Micor-Structure Examination Hardness Testing Wall Thickness Measurement NDE (RT MT) NDE (RT, MT) Melting Thermal Sensor
YDF Foundry Certificate Certificate Accreditation ISO 9001:2008 (Issued By TUV) ( y ) CE/PED (Issued by TUV) Special Qualification WPS&PQR&WPQ certified by TUV (ASME IX and CE/PED) NDE (RT,MT,PT,UT), Level I &II, ASNT &EN475& ISO9712
Casting GGC VALVE PLANT Founded in Sep, 1996 Location: Yancheng City, China Main Products: Casting GGC(OEM) Covers Area: 30,000 sqm Workshop: 20,000 sqm Warehouse: 5,000 sqm Max Capacity: US$40M/Year Max, Capacity: US$40M/Year Employee: 130
Casting GGC VALVE PLANT
BALL VALVE PLANT Founded in May, 2004 Location: Yancheng City,China Main Products: Ball Valve Covers Area: 35,000 sqm Workshop: 21,000 sqm Warehouse: 8 000 sqm Warehouse: 8,000 sqm Max, Capacity: US$30M/Year Employee: 120
BALL VALVE PLANT
BALL VALVE PLANT
LARGE SI ZE VALVE PLANT Founded in Sep,2012 Location: YANCHENG City, China Main Products: GGC, Ball, Large size valve, Special Valves Covers Area: 46,000 sqm , q Workshop: 28,000 sqm Max, Capacity: USD50M/ Year
LARGE SI ZE VALVE PLANT
LARGE SI ZE VALVE PLANT
LARGE SI ZE VALVE PLANT
PERFORMANCE TESTI NG LAB Cryogenic Testing (1/2~36 inch/150~2500LB) (1/2~36 inch/150~2500LB) Fugitive Emission Testing High Temperature Testing Vacuum Testing High Pressure Gas Testing Upto 2500LB Cleaning Room Capable for Oxygen Service
VALVES W E PRODUCED High Temperature High Temperature Conventional Conventional &High Pressure &High Pressure Casting GGC Casting GGC Valves Valves Valves Valves a es a es Actuator Valves Actuator Valves YDF VALVES YDF VALVES Ball Valves Ball Valves Valve with Alloy Valve with Alloy Valve with Alloy Valve with Alloy Pipeline Valves Pipeline Valves Material &Cladding Material &Cladding
Ball Valve Series Floating Ball Valve Structure Design Feature Uni-body Casting Uni body Casting Soft Seated Soft Seated Split Body Casting Metal to Metal Split Body Forging S lit B d F i Fire Safe Tested Fi S f T t d Fully Welded Cavity Pressure Relief Cryogenic Anti blow proof Stem Low Emission Anit-Static
Ball Valve Series Floating Ball Valve
Ball Valve Series Trunnion Mounted Design Design St Structure t Double Piston Split Body Casting DBB DBB Split Body Forging Soft Seated Fully Welded Metal to Metal Metal to Metal Top Entry Anti Blow proof stem Anti Static Anti-Static Cryogenic Fire Safe Tested Fire Safe Tested Cavity pressure Relief Emergency Sealant injection Emergency Sealant injection
Ball Valve Series Trunnion Mounted
Ball Valve Series Trunnion Mounted
GGC Valve Series Design Feature Main Series API 600 Casting Bellow Seal API 602 Forging Cryogenic API 603 S.S. Pressure Seal Power Station None Rising Stem Dual Plate Check Low emission
Conventional GGC Valve Series
Conventional GGC Valve Series
Conventional GGC Valve Series
API 6 D Pipeline Valve Main Series API 6D Through Conduit Gate Valve API 6D Fully Welded Ball API 6D Full Opening Swing Check Design Feature Full Opening Full Opening Soft seated Metal Seated Low emission Low emission DDB, Double piston (For API 6D Gate, Ball)
Actuator Valve Main Series Electrical Actuator Pneumatic Actuator Electrical Hydraulic Gas Over oil Main Actuator Brand Brand RTORK Limit Torque Auma Auma Beffi Main Accessory Brand ASCO PARKER SMC Westlock Etc. Professional Autom ation Engineering Service
Actuator Valve
Main Equipm ent Crane & Fork lift I n-house Testing Lab Machining 0.5~32 ton overhead PMI Lathe Cranes(capable for 60inch) Tensile Testing Vertical Lathe Fork Lift upto 6 meter Impact Testing Drill Machine high, upto 5 ton Hardness Testing CNC Micro Examination Machining Center Heat Treatm ent Corrosion Testing Electrical heat treatment X & R X & γ Ray RT RT furance W elding PT,MT, UT etc Nature gas heat Automatic GTAW (Seal treatment Furnace Welding unto 36”) Vacuum PWHT furnace Vacuum PWHT furnace C Conventional Manual ti l M l Pe fo m ance Testing Lab Perform ance Testing Lab. (For NACE Treatment) Welding (Any Size) • High pressure gas(up to 600Bar Submerged arc welding compressor air) (SAW) (up to 40inch) Painting w orkshop •High temperature Testing g p g Submerged arc welding Shot Blasting • Fugitive Emission Test(He Gas) (For overlay, STL, S.S., Cr13, Capable for Offshore & •Cryogenic Testing Inconel etc.) high Temperature Painting Tools of (dew point Tools of (dew point, coating thickness, humidity)
Certificate & Qualification Certificate Accreditation Special Qualification ISO 9001 WPS&PQR&WPQ certified by TUV (ASME IX and CE/PED) ISO 14001 OHSAS18000 ISO 14001,OHSAS18000 NDE (RT,MT,PT,UT), Level I &II, ASNT API 6D &EN475& ISO9712 CE/PED NACE certified QC for Coating & Painting ATEX API 607&6FA fire safe API 624 (Low Emission) API600 API 591 ABS ABS 86 86 Engineers engaged in design, research, process quality and Laboratory.
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