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On-line water quality analysis with real time data transfer Ing. Luca Sanfilippo Project Manager Marketing Manager Indian Central Pollution Control Board direction Requirement to on-line measure COD, BOD, pH and TSS in all water outlets


  1. On-line water quality analysis with real time data transfer Ing. Luca Sanfilippo Project Manager Marketing Manager

  2. Indian Central Pollution Control Board direction Requirement to on-line measure COD, BOD, pH • and TSS in all water outlets of Indian industries, CETPs, hazardous and biomedical waste incinerators On-line calibration required • Collected on-line data have to be sent to CPCB • remote server On-line water quality monitoring systems have to • be in operation by 31 March 2015.

  3. Central Pollution Control Board direction (2) 17 categories of industries were identified • Other chemical parameters to be added on the • basic set of COD, BOD, pH and TSS for the following categories:  Dye and dye intermediate: chromium 6+  Fertilizers: ammonia  Pesticides: chromium 6+ and arsenic  Pharmaceuticals: chromium 6+ and arsenic  Pulp and paper: Adsorbable Organic Halides ( AOX ) .

  4. Micromac ECO on-line analyzer: • Batch sequential multiparametric analysis of COD, BOD, pH and TSS • To be combined with other Micromac C on-line analyzers tomeasure chemical compounds • ZetaLOG data acquisition unit to acquire data from Micromac ECO and another Micromac C analog acquisition of water flow • data can be included.

  5. Micromac ECO: local calibrations required COD, BOD and TSS are indirectly measured • Local calibration of COD, BOD, and TSS • according to analytical methods are required to provide accurate data for the specific water matrix to be monitored  COD: .by standard dichromate + sulphuric acid colorimetric method  BOD: by 5 days digestion and O 2 consumption measurement using DO electrode  TSS: by gravimetric method.

  6. Optional on-line self-cleaning filtration unit Suggested for any waste • water outlet application Self-cleaning by compressed • air, to be available on-site as standard Internal compressed air • generator available on request Suggested filtration cut-off • 100 microns is compatible with TSS measurements.

  7. BOD 5 direct correlation with tryptophan Tryptophan is an essential amino • acid in human diet and is the main component of protein fluorescence. It is associated with microbial • activity, i.e. from sewage & faecal contamination of wastewaters. Published data over the past • decade has clearly demonstrated a strong correlation between Tryptophan-like fluorescence and BOD.

  8. BOD indirect measurement by fluorimetric method Measurement done by the excitation at 280 nm of • Tryptophan-like UV fluorescence, measured at 340-360 nm, which correlates with both bacterial loading and BOD Internal calibration factor is used to convert the • Tryptophan-like fluorescence measured to the reported BOD equivalent value in units of mg/L The use of fluorescence provides signal detection • sensitivity far superior to optical absorption methods, while the real-time reporting of BOD equivalence enables the measurement to be used for process control Featuring autocleaning and programmable calibration • check by tryptophan reference solution.

  9. BOD trypthophan like fluorescence method shows better correlation with BOD 5 than UV (SAC 254 nm) direct reading (*) (*) Using Synchronous Fluorescence Technique as a Water Quality Monitoring Tool for an Urban River, Jin Hur & Soon-Jin Hwang & Jae-Ki Shin Water Air Soil Pollut (2008) 191:231 – 243

  10. TSS example of data correlation with turbidity for DRY and WET weather

  11. Micromac ECO: operativity and data output Local calibration of COD, BOD, and TSS • according to analytical methods are required to provide accurate data Built-in autocalibration checks ensure long term • measurement stability 0-5 V or 4-20 mA + digital I/O as standard outputs • provide measurement data to the local SCADA ZetaLOG integration can provide data to CPCB • server and to ZetaCED remote data visualization and validation system, accessible on the Web.

  12. Micromac C MP2 Arsenic and Chromium 6+ analyzer: Power supply: 12 Vdc, 20 W • • Multiparanetric sequential batch analysis Low reagents consumption • • Around one hour measurement time (two As sequential strippings) Full integration compatibility with • Zetalog+ZetaCED

  13. Micromac C Arsenic measurement method Based on standard Mo- • blue spectrophotometric method with preliminary repeated Arsine gas stripping. LFA technology ensures • reliability and high circuit cleaning Available ranges from 0-20 ppb

  14. Micromac C Arsenic (low level) test:

  15. Micromac C on-line analyzers: other measurement methods required by CPCB Chromium 6+ The automated procedure for the determination of hexavalent chromium in water depends upon the reaction of diphenylcarbazide with hexavalent chromium in an acid medium, to produce a reddish purple colour which can be measured at 520/550 nm. Ammonia In this automated method, the ammonia ions present in the sample react with salicilate in an alkaline medium pH 12, while nitroprusside acts as a catalyst. The blue color is measured at 660-630 nm.

  16. Micromac COD Micromac COD automates the standard bichromate + sulphuric acid method, applied in any laboratory worldwide as COD reference method. In 2011 the analyzer was successfully tested by Chinese EPA as equivalent method

  17. Micromac short users list of CPCB requested parameters

  18. Micromac short users list of CPCB requested parameters (2)

  19. ZetaLOG: a powerful remote data communication device Combined GSM / SMS and • GPRS technology data delivery by SMS to plant • operators to notify threshol alarms ftp data delivery to CPCB server • direct GPRS data • communication to ZetaCED Web server direct control of the on-line • analyzer by GPRS remote connection allows easy diagnostic.

  20. Micromac ECO running demo in India: WWTP outlet monitoring at Lupin Ltd, Tarapur, Maharastra

  21. Management advance using a Web based data centre Station accessibility from any type of Internet • connecting tool, including palm devices and last generation mobile phones Remote data validation by operators located in • different places Data stored in relational data-base installed in a • remote server located in a Service Provider facility or directly in CPCB’s head quarter No specific application needed to be run in any • computer's Client Remote maintenance and update facility. •

  22. Advanced automated solutions for field analysis of chemical parameters in water µMAC-Smart WIZ in-situ probe

  23. Easychem TOX OL Overview A RANDOM ACCESS - DIRECT READING ON-LINE ANALYZER FOR ACUTE TOXICITY TESTING AND ADDITIONAL OPTIONAL CHEMICAL MEASUREMENTS EASYCHEM TOX OL INCLUDES: LUMINESCENT BACTERIA COOLED STORAGE AREA LUMINOMETER OPTIONAL COLORIMETER DEDICATED SOFTWARE.

  24. Easychem TOX OL A full integrated multiparametric platform

  25. Easychem TOX OL Applications TOXICITY WITH BACTERIA Luminescence detection Blank Control 3 Positive Controls CHEMICAL DETERMINATIONS (optional) Spectrophotometric detection Up to 10 parameters

  26. SYSTEA SpA our subsidiary in India Our indian subsidiary, providing technical and after sales support to our network of channel partners: SYSTEA Analytical Technologies Pvt Ltd 418, Chokhani Square, Sector 18, Noida, 201301 New Delhi NCR, Uttar Pradesh Stock of spare parts and consumables are locally available to ensure continuous operation for 5 years. Country Manager: Sanjay Sinha e-mail: sanjay.sinha@systea.it

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