NSRP National Shipbuilding Research Program Program Update Welding Technology Panel May 4 - 5, 2016 Bethesda, MD
Program Mission
• Manage and focus national shipbuilding and ship repair research & development funding on technologies and processes that will: • Reduce the total ownership cost of ships for the U.S. Navy, other national security customers and the commercial sector • Develop and leverage best commercial and naval practices to improve the efficiency of the U.S. shipbuilding and ship repair industry • Provide a collaborative framework to improve shipbuilding-related technical and business processes
NSRP Collaboration
Anti-Trust Rules – Don’t Discuss: • Your company’s or your competitors’ product & services (pricing, sales, marketing, etc.) • Your company’s or your competitors’ selection of their supplier companies • Your company’s or your competitors’ trade secrets
Program Overview
Program Focus Technology Transfer R&D Projects Ad Hoc Initiatives Industry Networking - Specific target areas - Quickly established to - Panel Meetings - Project Solicitations include key - Industry Conferences - Project Management stakeholders - Project Demonstrations and Execution - Disbanded when required actions are completed Primary channel for Key Benefit of Majority of Program dissemination of Collaborative $ project results Framework
Operations Greatest portion of Program funding goes to Projects
Organization Aligns with Shipbuilding Enterprise
Current Extended Team Leadership
Major Initiative Teams Ship Design & Business Processes Ship Production Infrastructure & MITL- Material & Information Technologies Support at-large Technologies Technologies John Walks (Ingalls) Lead: David Rice (NNS) Lead: Mark Debbink (NNS) Gene Miller (BIW) Lead: Gary Zimak (NNS) Lead: David Glynn (Ingalls) Asst Lead: Dan Sfiligoi Asst Lead: Jeff Schaedig Lee Duneclift (NASSCO) Asst Lead: Kirk Daniels (EB) Asst Lead: Ryan Lee (Austal) (NASSCO) (NASSCO) Steve Cogswell (BAE Systems – SE Shipyards)
Panel Leadership Ship Design & Electrical Technologies Business Processes Environmental Material Chair: Virgel Smith Chair: Pat Killeen (Signal) Chair: Jason Farmer ( Ingalls) Technologies ( Ingalls ) Vice Chair: Brian McVey Vice Chair: Walter Skalniak Chair: Alicia Vice Chair: Patrick (Ingalls) ( Panduit Corp) D’Aurora (NNS) Roberts Planning, Production Processes Risk Management Vice Chair: John ( ShipConstructor) & Facilities Malone Chair: Thresa Nelson ( NNS ) Information (Consultant) Vice Chair: Yaniv Zagagi Chair: Ken Fast ( EB) Technologies (Golder Associates) Vice Chair: Tonya Boney Ship Warfare Chair: Denny ( Ingalls) Systems Workers Safety & Moore ( EB) Integration Surface Preparation & Comp Health Vice Chair: Jamie Coatings Committee Committee Chair: Perry Breakfield ( Ingalls) Co-Chair Co-Chair Haymon ( Ingalls) Chair: Arcino Quiero ( NNS) Lauren Seals Frederick Vice Chair: Vince Vice Chair: Bob Cloutier ( BIW) ( EB) Davis (EB) Stammetti ( DRS) Welding Technology Workforce Development Chair: Anna Bourdais (Ingalls) Chair: Lee Kvidahl ( Ingalls) Vice Chair: Ann Franz Vice Chair: Mike Sullivan (Northwest Wisconsin Tech) ( NASSCO)
NSRP Shipyard Delegate (NSD) • NSRP member shipyards designate a NSRP Shipyard Delegate (NSD) to serve as a primary point of contact for NSRP-related information flowing into and out of the shipyard. • As many of the qualifications and responsibilities of the NSD correlate with the Major Initiative Team Lead (MITL) role, the ECB representative can designate a MITL from their shipyard to serve as the NSD.
NSRP Shipyard Delegates Name Shipyard Austal USA Shawn Wilber BAE Systems-SE Shipyards Steve Cogswell* Bollinger Shipyards Dennis Fanguy GD Bath Iron Works Sarah Bramson GD Electric Boat Mimi Reis GD NASSCO Jeff Schaedig Ingalls Shipbuilding John Walks* Marinette Marine Greg Abbs Newport News Shipbuilding David Rice* Vigor Industrial Judie Blakey VT Halter Marine David Delancey * Also Major Initiative Team Lead
NSRP Technical POCs • Designated POC for NSRP Focus Areas in NSRP member shipyards: • Business Processes • Electrical Technologies • Environmental • Information Technologies • Planning, Production Processes and Facilities • Risk Management • Ship Design and Material Technologies • Ship Warfare Systems Integration • Surface Preparation and Coatings • Welding Technology • Workforce Development • Found under “Shipyard Points of Contact” on NSRP website
R&D Projects
Project Snapshot Total # of projects RA 339 35% Panel Projects with > 1 shipyard 65% 207 63% 267 transition rate project implementations 31% across the industry limited transition
Project Solicitations
2 Yearly Issued on roughly types annual basis Research Announcements Panel Project Solicitations 2 SCOPE SCOPE $ 1 $ More Funding with Duration Smaller, targeted Up to Duration comprehensive Gov’t and up to 2 $150K up to 1 Submitted Industry Cost years year through Panels Multiple Share phases Can run into $Ms
Panel Project Solicitation Process
April – Panel Panel Chairs/Ad Q&A Project Hoc Review and Period Solicitation down-select Issued April May June July August September August - Panel Chairs/Ad September - Panel Proposers submit white papers Hoc Leads submit white Chairs/Ad Hoc Leads to Panel Chairs/Ad Hoc Leads papers to SCRA present project portfolio (Panel Chairs/Ad Hoc Leads determine submission deadline) to ECB for award Panel Project Solicitation 2016 Timeline 22
39 11 WHITE PAPERS ALL PANELS SUBMITTED + SUBMITTED COMMONALITY AND BIG DATA WORKING GROUPS 19 ~$2.7M = SELECTED TOTAL FUNDING BY ECB AT SEPT MEETING AWARD
Project Participants Panel KITCO Fiber Optics (KFO), NSWC-CD, Newport News Shipbuilding, Fiber Optic Testing Enhancement for Cost Reduction ELEC Ingalls Shipbuilding, EXFO North America High-Speed, High Quality Welding of Copper Nickel Pipe Joints Edison Welding Institute, NASSCO, Vigor Shipyards WELD Newport News Shipbuilding, Ingalls Shipbuilding, NASSCO, Bath Improvement to the Supply Base Oversight Program CWG Iron Works, Electric Boat, NAVSEA 06 Grounding for Adhesive Outfitting Ingalls Shipbuilding, AeroNav Laboratories Inc. PPPF Improving Technical Welding Education Using Real-Time Sensory Professor Daniel R. Foster - Old Dominion University, Newport News WD Feedback Shipbuilding, Miller Electric Develop Long Stroke Servo Electric Hand Gun for Stud Welding Nelson Stud Welding, Electric Boat, Newport News Shipbuilding WELD Qualification of Alternative Structures NASSCO SDMT SPC Implementation of Robust Functional Paperless Paint BAE Systems - SE Shipyards, TruQC, Elzly Technologies Cost Efficient Aluminum Welder Performance Qualification Testing Edison Welding Institute, Austal, Vigor Shipyards WD Preparation for the Evaluation of the Boomlift Carried Environmental BAE Systems - SE Shipyards, Norx LLC, Elzly Technology, BAE ENVIRON Enclosure Systems Norfolk D'Angelo Technologies LLC, Electric Boat, Bath Iron Works, Newport Variant Reduction for Shipboard Installed Connectors SWSI News Shipbuilding, Delphi, TE Connect Develop Process for Virtual Shelf, NSRP Common Parts Catalog and Bath Iron Works, Newport News Shipbuilding, Electric Boat, Ingalls CWG NNS Parts Catalog System Data Integration Shipbuilding, NASSCO, Bollinger Shipyards, NAVSEA 06 Deep Dive on Vaneaxial Fans Intended for Naval Shipboard Use NSRP Newport News Shipbuilding, Electric Boat, Ingalls Shipbuilding, Bath CWG Commonality Working Group and NAVSEA Iron Works, NASSCO, Bollinger Shipyards, NAVSEA 06 Praeses LLC, Marinette Marine, DRS Advanced Marine Technology Digital Deadweight Survey Project BP Center, Gibbs & Cox Advanced Mobile Test Platform to Accelerate the Installation of Electrical Austal, Solavitek PPPF Harnesses and Support Sustainment of Electrical Systems in Ships Improved Methods for Bonding and Grounding Ingalls Shipbuilding ELEC Concurrent Technologies Corporation (CTC), Newport News Thermal Spray Coating of 5xxx Aluminum Shipbuilding, Bath Iron Works, Marinette Marine, NSWC-CD, PPPF NAVSEA 05P, NAVSEA 21 Shipboard Ventilation Project Newport News Shipbuilding RISK MGMT
Research Announcement Proposal Process
December – Executive October – Technical Teaming/Proposal Evaluation Review Control Board RA Project May/June – Development Panel Selection Meeting Proposers Conference June July August September October November December • Feb 2017 - Cost Proposals and additional technical material submitted and June – Research September – November - reviewed for Announcement Summary Proposals Blue Ribbon compliance Issued due to SCRA Panel • March 2017 - Contract Awards
Request for Information (RFI) 01-01 January 8, 2016 - RFI 01-01 issued to solicit abstracts related to research, development and implementation of best practices in the U.S. shipbuilding and repair enterprise • Submission and Review information is available on the NSRP Website (under R&D Projects/Solicitations) Go to Solicitations on the NSRP website New this for RFI 01-01 abstract submission and year review details
Technology Transfer
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