NigerStar 7 Com pany Overview & Capabilities June 2015 11-Jun-15 Page 1 www.NigerStar7.com
• Safety and Core Values • About NigerStar 7 • Local Engineering Capabilities • Local SCM Capabilities Agenda • Our Yards • Onshore Construction Competencies and Capacity • Offshore Assets • Local Content • Nigeria Host Community Relations • Main References 11-Jun-15 Page 2 www.NigerStar7.com
Safety is one of our core values • NigerStar 7 is committed to an incident-free workplace, everyday, everywhere. Our performance depends on our ability to continually improve the quality of the services we provide to our clients, while protecting people and minimising the impact on the environment. • We will always communicate openly on HSEQ issues with our stakeholders and share with them our experience and knowledge of successful HSEQ initiatives. 11-Jun-15 Page 3 www.NigerStar7.com
Collaboration Perform ance I nnovation I ntegrity www.NigerStar7.com Safety Our core values 4 Page 11-Jun-15
NigerStar 7 Presentation About NigerStar 7 Nigerstar7-Update-v2.mp4 11-Jun-15 Page 5 www.NigerStar7.com
NigerStar 7, a Nigerian EPCI Contactor • Joint venture company, created by Jagal and Subsea 7 • NigerStar 7 is a majority owned Nigerian company 11-Jun-15 Page 6 www.NigerStar7.com
Our Locations in Nigeria NigerStar 7 operates from 4 locations: • Lagos : Head Office in Victoria Island, Lagos State • Lagos : Fabrication yard in Snake Island Free Zone, Lagos State • W arri : Fabrication yard (Delta Nigerstar7 State) Nigerstar7 • Onne / Port Harcourt : Nigerstar7 Offshore support, logistics base Nigerstar7 and operations at Federal Ocean Terminal (Rivers State) 11-Jun-15 Page 7 www.NigerStar7.com
Main Expertises • Deepwater expertise (Subsea Umbilicals, Risers and Flowlines - SURF) • Conventional field development projects and hook-up revamping • Project management expertise • Engineering (detailed and installation) • Fabrication (facilities in Lagos and Warri) • Installation expertise of Subsea 7 11-Jun-15 Page 8 www.NigerStar7.com
Capabilities and Capacities • Workforce of 1,000+ experienced people located in Lagos, Port Harcourt and Warri • 2 fabrication yards in Lagos and Warri with a total maximum capacity of 4- million productive man-hours per year • Support of Subsea 7’s offshore construction fleet, one of the largest in the industry 11-Jun-15 Page 9 www.NigerStar7.com
Capabilities and Capacities (Cont’d) NigerStar 7 performs the engineering, procurement, construction, installation and commissioning of: • Platforms (jacket, piles & topsides), topside modules and flares • Riser towers • Manifolds • Buoyancy tanks, offloading buoys • Suction and anchor piles, PLETs, PLEMs, FLETs, FTA, ITA • Double joints, pipe-in-pipe, reeled pipelines • Jumpers and spools • FPSO modules, helidecks 11-Jun-15 Page 10 www.NigerStar7.com
LOCAL ENGI NEERI NG CAPABI LI TI ES 11-Jun-15 Page 11 www.NigerStar7.com
Global Oceon - Personnel Global Oceon = Subsea 7 + Petrolog Group Workforce Profile Total 5 % Nigerians 56 Expatriates 3 Engineers 43 Nigerians Expatriates Non ‐ Engineers 16 9 5 % TOTAL NO. OF EMPLOYEES = 59 Engineers 2 7 % Non- Engineers 7 3 % NCD Trainees = 9 NCD Trainees = 9 Not included in the Not included in the headcount headcount 11-Jun-15 Page 12 www.NigerStar7.com
Global Oceon - Departments Riser & Structures Pipeline Drafting Hydrodynamics • Seafastening • Route Selection • Steel Catenary Risers • Drafting Support for all (SCRs) engineering disciplines • Installation Aids • Line Pipe Material Selection • Hybrid Risers (SHRs & • 3D Modelling • Barge Strength Analysis HRTs) • Pipeline Wall Thickness • Installation Procedures • PLET/PLEM Design • Flexible Risers Sketches • Cathodic Protection • Jacket, Deck Design • Global Performance • Installation Aids • On ‐ Bottom Stability Analysis • Boat Landing Design • Field Architecture • On ‐ Bottom Roughness • Riser Mechanical Design • Barge Stability Analysis • Sea Fastening • Free Span Analysis • Extreme Analysis • Manifold Design • Fabrication Drawings • Pipeline Expansion • Fatigue Analysis • Lifting Analysis • Upheaval Buckling • VIV Assessment • Transportation Analysis • Lateral Buckling • Interference/Clashing • In Place Analysis Analysis • Pipeline Crossing • Lowering/Deployment • Shore Approach Analysis • Pipelay Analysis : J ‐ Lay, • Mooring Analysis & S ‐ Lay & Reel Lay Design • Pipeline Termination Installation 11-Jun-15 Page 13 www.NigerStar7.com
Global Oceon - Softwares Pipeline OffPipe Orcaflex AGA PlusOne MathCAD Structure Riser and Hydrodynamic Sage Profile SACS Orcaflex Abaqus StruCAD Shear7 NSO/ISYMOST Deeplines ABAQUS In ‐ house tools In House Software (Padeye, Ring Stress) Drafting PDMS Microstation AutoCAD 11-Jun-15 Page 14 www.NigerStar7.com
LOCAL SCM CAPABI LI TI ES 11-Jun-15 Page 15 www.NigerStar7.com
SCM Department Responsibilities The SCM department is responsible for the following functional areas: • Sourcing • Supplier Management • Procurement of Goods and Services (PO’s and Subcontracts) • Expediting • Transit / Logistics / Temporary Importation Permit • Inventory Management & Warehousing 11-Jun-15 Page 16 www.NigerStar7.com
Procurement Process • Our procurement process, standards, guidelines, processes and procedures is consistent across on all project and non-project activities • We develop and maintain strategic supplier relationships that bring long-term value to our business and remain committed to developing local suppliers and adhering to the NCD requirements Request for Bid Analysis through Quotation Bid administration Prepare Bidders List (Prepare RFQ, Issue (Receive,Analyse, RFQ) Negotiate) Supplier Post Award Purchase Order Recommendation expediting 11-Jun-15 Page 17 www.NigerStar7.com
Materials & Services Purchased by SCM Nigeria SERVI CES MATERI ALS Scaffolding Services Concrete, Mattress Survey Service I nstrum entation/ Autom ation Com m unication Equipm ent/ Svc Fire & Safety Equip W aste Managem ent Svc Fittings / Connector Catering Services Lifting/ Rigging Fire/ Safety Service Vessel Fuel & Oil ( Bunkering) Painting/ Sandblasting Diving Gas & Equip MPI / NDT Service / Post W eld heat treatm ent Personnel Protective Eqp ( PPE) Engineering Services Valves for Topside/ Subsea 2 nd and 3 rd Party I nspection Paints Tem p Personnel Hire Vessel consum ables W eather Forecasting Cathodic Protection ( Anodes) Air-Helicopter Svc Pipe Fittings/ Bends Line Pipe Coating/ Other coating repairs Forged I tem s ( Flanges/ Fittings) Pre-Com m issioning Steel & Steel Prods Crane & W inch Hire I ndustrial Gas Fabrication ( Minor / Major / Assets) Crane/ W inch Purchase W elding Services W elding Equip & Cons Sea Fastening services Buoyancy Float Foam ( Buoys/ Fenders) Other Dest. Testing Linepipe / Piping Cutting Services Vessel Spares/ Equipm ( Life rafts/ Boats) Diving Services Mechanical/ Rotating Equipm ent Bolt Tensioning ( Com pressors, Gens) Rigging Services/ Certification Equipm ent Rental / Repairs / Recertification Vessel Victualling Pipeline Services 11-Jun-15 Page 18 www.NigerStar7.com
Nigerdock ( Lagos) and OUR YARDS Subsea 7 ( W arri) 11-Jun-15 Page 19 www.NigerStar7.com
Nigerdock Yard Presentation 11-Jun-15 Page 20 www.NigerStar7.com
Nigerdock Yard • Area: 252 hectares, 78 hectares currently in use • Covered Workshop Areas: – Fabrication West: 16,000 m² – Fabrication East: 10,000 m² – Rolling Shop 3,500 m² – 2 x Blasting & Painting Shops: 625 m² – Internal Lift Capacity (Gantry Cranes): (3.5, 5, 12.5, 20, 32 & 50MT) • Material Management - Warehouses: 3,000 m² ; 1,200 m² ; 840 m² - Laydown Areas: 134,000 m² • Other - Various Modern Office Complexes; Fire Station; 24 hour Fully Manned Clinic • Load Out Quay/ Docks Offshore 35 MT/ m 2 100m Load-Out Quay – Offshore 35 MT/ m 2 70m Load-Out Quay – – 200m Shipyard Repair Quay – Dry Dock & Floating Dock • Training School - 52 Fully Equipped Welding Booths; Pipefitting Benches; Bed Lathe & Axis Milling M/ C’s - Classrooms • Housing Complex – 52 Houses (1 to 10 Bedrooms) – 102 Rooms (Phase 1 of 300 Rooms) – Messing and Recreation Facilities 11-Jun-15 Page 21 www.NigerStar7.com
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