CCMI Thematic Discussion “The Digitalisation of Industry: what does it mean in practice for manufacturing?” Orgalime Viewpoint Brussels, EESC, 5th May 2015 The European Engineering Industries Association
41 Member associations, 23 countries Slovenia United Kingdom GZS-MPIA BEAMA National Associations EAMA Spain GAMBICA CONFEMETAL SERCOBE Austria FEEI Hungary Switzerland FMMI MAGEOSZ SWISSMEM Belgium Ireland Sweden AGORIA IEEF TEKNIKFÖRETAGEN Bulgaria Italy Sector Associations ANIE BASSEL ANIMA AFECOR Croatia CEIR Latvia Croatian Chamber of EFCEM MASOC Economy EGMF HUP Lithuania EURALARM LINPRA Denmark EUROPUMP DI PNEUROP Luxembourg ILTM Finland Federation of Finnish The Netherlands Technology Industries FME METAALUNIE France FIEEC Norway FIM Norsk Industri Germany Poland VDMA PIGE WSM ZVEI Portugal AIMMAP ANEME
Snapshot of Orgalime … • Aim: be THE voice of the engineering industry on selected European issues affecting multiple sectors of our industry • Early warning and monitoring • Coordinate and lobby industry positions • Service European Sector Associations: 21 (+ EFFRA) Orgalime in figures: • – 130,000 companies in the mechanical, electrical, electronic and metalworking branches – 10 million people employed – € 1,825 billion turnover in 2014 (+1.7% compared to 2013); – 2.1% growth expected in 2015 – 1/3 exported
N ° 1 challenge Getting industry back into fashion… • From sectoral policy to horizontal policy Launch of joint Orgalime CEEMET Manifesto and • presentation to Commission President Barroso in 2012 • European Council adopts conclusions focused on manufacturing industry and climate and energy policy (March 2014) • Discussions with Competitiveness Council (April 2014) • Joint work programme with new Commission on our vision paper “Technology for the World – Manufactured in Europe”
N ° 2 challenge – promoting an enabling legislation BREFs Best practices Noise Optical Radiations IED Physical Agents Vibes Environment & Occupational Health VOCs REACH EMF Packaging Clean Technology Substances ECO Label Manufacturing Business process EMAS assembly, marketing RoHS revision distribution, sale EMF RoHS Design Air EuP Use Environment & Public Health Noise Outdoor Noise Environment Water Liability Extraction of Recycling & Disposal Waste shipment natural resources Waste Hazardous WEEE framework waste WEEE revision
BACKGROUND • EESC Opinion of 11 December 2013 on «the challenges of the European engineering industry in a changing global economy»: – «It is in particular the engineering sector that is at the forefront of the transformation to a green and low carbon economy through the products, systems and technologies its companies are producing» – «The industry is moving very fast towards the fourth industrial revolution which will provide the jump to mass customisation, enabling industry to answer societal challenges with tailor made solutions» • Orgalime Vision Paper “Technology for the World – Manufactured in Europe” adopted in May 2014 – Issue 1: Technology: the massive integration of ICT into manufacturing and the wider economy – Creation of a Working Group on «Advanced Manufacturing - Products, Processes and Services» in December 2014 The European Engineering Industries Association
WHAT ARE WE TALKING ABOUT Digitalisation of the industry? • Or integration of ICT in industry (as a tool )?: industry 4.0, smart industry, • advanced manufacturing, (industrial) internet of things • Europe is world leader in manufacturing, particularly mechanical engineering, automation, energy technologies. It is well placed to build on these strengths via increasing digitalisation of production, products, processes and services • In Europe, digital will be based on physical assets • 1 billion connected people, already 25 billion devices connected: machines, buildings, transport, networks, other sensor equipped installations (in 2020 50 billion), generating considerable amounts of data (raw material) • Key: data process and analytics have to be used by manufacturing industry, even if consumer digital service companies have the advantage of having analysed data for many years The European Engineering Industries Association
WHAT ARE THE BENEFITS • Beneficiaries are not only the sensor manufacturers, not only the engineering but the entire manufacturing and services industries • Resource efficiency: – Energy savings in plants after detailed analysis via sensor gathering data – Recovery of raw materials (e.g. helium used in a wheel plant recovered via vacuum pumps) • Improved productivity: – Analysis of production line allows for dramatically improved capacity – Expansion of analysis of individual machine in a production line to the entire production system allowing better production planning, energy savings, optimisation of working time The European Engineering Industries Association
WHAT ARE THE BENEFITS • More efficient processes: – Data collected automatically from a a welding process help improving safety and at the same time can be re-used by clients to plan their work more precisely – Data collected by a company at their clients premisses to improve both the production processes and the machine software • Predictive maintenance: – Data collected daily by a manufacturer on all his installed equiment allow for analysis of performance and diagnostic data, thus making possible precise maintenance and inspection planning. – Latest SCADA generation for electricity networks maintenance The European Engineering Industries Association
WHAT WE NEED (AND DO NOT NEED) FROM THE EU • Focus areas in Orgalime AMPPS working group: – Big data: Orgalime position paper “Response to the Communication “Towards a Thriving Data- Driven Economy” COM(2014) 442 – published on 17 th February 2015 – Infrastructures, particularly ICT networks and security of these: Orgalime position paper on the “Proposal for a Directive on the protection of undisclosed know-how and business information (trade secrets) against their unlawful acquisition, use and disclosure” COM(2013) 813 final – Data protection : position paper under preparation – Cybersecurity – Data ownership – Standardisation and technical issues – R&D Roadmaps – Skills – Public procurement and innovation – International dimension • AMPPS open to DG GROW officials The European Engineering Industries Association
EU COMMISSION FRAMEWORK • Three overarching policy papers issued and discussed in 2015 must integrate the industry 4.0 dimension – A Communication on the Energy Union (under the leadership of Vice President Šefčovič) = presented on 25 th February – A communication on the Digital Internal Market (under the leadership of Vice President Ansip) = expected in May 2015; elements disclosed on 25 th March and promising speech by Commissioner Oettinger on 14 th April underlining the need to keep the benefits of “smart manufacturing” and the services derived from it in industry – A communication on the Internal Market, with strengthened industry aspects (under the leadership of Vice President Katainen) = to be presented during second half 2015 • ORGALIME requests that the policy makers focus be on BtoB and not only on BtoC, bearing in mind that the matter is much more complex as it involves physical assets and industrial value chains The European Engineering Industries Association
SPECIFIC POLICY AREAS • Infrastructures: – High speed digital infrastructures to allow for massive increase of circulation of - and affordable access to - data (MtoM) – A functioning internal energy market allowing for productivity gains (energy cost reduction via efficient management and interconnections) – Transport and city management • Resource efficiency: any piece of legislation on the concept of «circular economy» should be built on targets and objectives and leave it up to technology providers to deliver innovative solutions (this is - in both meanings of the word - «their business»). • Standardisation driven by industry, so that it remains useful and used, and within the European Standardisation System ; – Much has to be done to develop interoperability standards that are open and not too prescriptive and restrictive (in terms of technical solution ranges) – There is not much need to develop standards in the area of services (companies prefer to offer tailor-made solutions) The European Engineering Industries Association
SPECIFIC POLICY AREAS • Investments in R&D with public support – Orgalime supports the PPP model used in such areas as Factories of the Future , 5G, Robotics, Data) – Also, the I4MS (CT Innovation for Manufacturing SMEs) provides good support to the European leadership in manufacturing through the adoption of ICT technology • Investment in education: while it is a national/sub-national competence, the advanced manufacturing industry need new skills integrating engineering and ICT both at engineer and undergratuate levels – Orgalime supports the creation in 2016 of a new KIC within the European Institute of Technology, devoted to advanced manufacturing, which should promote combined engineering and ICT skills, as well as design, cybersecurity, supply chain management skills The European Engineering Industries Association
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