Presented By: Lt. Col. Monish Ahuja (Retd.), Director, Punjab Renewable Energy Systems Pvt Ltd & Punjab Renewable Energy Systems Pvt. Ltd. & Bermaco Energy Ltd. Navi Mumbai, India 12 th Feb., 2016
Content 1 Brief Profile of Bermaco Group 2 Biomass Scenario in India 3 Bermaco Group in Biomass Sector Benefits of Biomass Power & Benefits of Biomass over 4 Fossil Fuel 5 Socio ‐ Economic Impact along with Case Studies Project Details & Financials
Brief Profile of Bermaco Group
Bermaco Group Background Bermaco Group commenced its operations in early 1960s in the form of manufacturing / fabrication of Power Plant related form of manufacturing / fabrication of Power Plant related equipments, initially operating from Faridabad and later on from Chennai and Mumbai. from Chennai and Mumbai. Bermaco Group then moved to EPC of Power Projects and executed 165 MW Power project of BSES Ltd (now Reliance Infrastructure Ltd.), in consortium with General Electric, USA, at Kochi Kochi.
Parts Manufactured by Bermaco Group V l Valves Boiler Economizers Finned tubes bending Piping fabrication and erection Water ‐ walls and Heat Exchanger units. g
Engineering, Procurement & Construction (EPC) by Bermaco Bermaco handled ‐ Reliance Industries Limited, for its first 2 x 35 MW captive power plant at Hazira. Tata Chemicals Limited for its 2 x 25 MW captive power plant at Babrala. The group was handling more than 50 % of after sales support at a time for GE gas turbine users in the country. Procurement of spare parts from Thomassen was handled directly by P t f t f Th h dl d di tl b Bermaco
Biomass Scenario in India
India’s Renewable Energy Status Renewable Power Capacity in India (Grid Interactive) as on December 2015 R bl P C i i I di (G id I i ) D b 2015 Total installed capacity of renewable energy was 38821 MW 4550.55, 127.08, 0.33% 127.08, 0.33% 11.72% 4176.9, Wind Power 10.76% Solar Power Small Hydro Power Small Hydro Power 25088.19, 4878.87, Bio ‐ Power 64.62% 12.57% Waste to Power Source: MNRE Being a country founded on The flagship of the Indian an agrarian base, there is a Biomass significant potential in the renewable energy sector is Wind Energy Energy field of biomass based the wind energy sector energy generation The geographic location of the country lends itself to India’s vast river network receiving a high amount of paints favorable scenario for Solar Energy Hydro Energy solar insolation – this can be large scale and small scale a catalyst for the exponential hydro projects growth of solar power
Biomass Potential in India State ‐ wise Biomass Power Potential (making up >1% of total ) Biomass Potential in terms of Source Total Potential of 34,961 MWeq State Potential for biomass As a % of total power (MW) 1,470 Agri Waste Rajasthan 4,595 25.6% 4% 3,551 1,880 10% Livestock Punjab 2,675 14.9% 5% Maharashtra 1,585 8.8% Fruits & Vegs Fruits & Vegs U.P 1,478 8.2% Inds. Waste 18,728 Haryana 1,261 7.0% 9,332 54% Urban Waste 27% Madhya Pradesh 1,065 5.9% Gujarat 1,014 5.6% Tamil Nadu 864 4.8% Source: EAI.in Karnataka 843 4.7% Future Potential of Power Generation in India Future Potential of Power Generation in India Kerala 762 4.2% • By 2020, the total potential capacity of power Bihar 530 2.9% production from biomass in India can realistically West Bengal 368 2.0% be expected to be 42,413 MW • Beyond 2020, this capacity is expected to Chhattisgarh 221 1.2% increase to 48,223 MW Source: EAI.in A large part of the biomass potential in India is yet to be tapped and could potentially A large part of the biomass potential in India is yet to be tapped and could potentially bridge the demand ‐ supply gap in the energy sector
Potential from Various Agri-Wastes Main biomass residues according to potential for power generation (in MW) M i bi id di i l f i (i MW) 3,644 Until now, due to technology and supply ‐ side constraints, only a handful of available biomass t i t l h df l f il bl bi types (such as paddy husk and cotton residues) have been used in power production 2,309 2,309 Paddy straw which makes up ~27% of the total P dd t hi h k ~27% f th t t l 2,100 potential is still left untouched 1,419 1 173 1,173 614 614 588 543 507 Paddy Cotton Wheat Paddy Wheat Pod Cotton Cotton Maize Banana Coconut Straw Stalks Stalks Husk Husk Bollshells Stalks Residue Fronds Source: Issue 4 of MNRE, GoI initiative ‐ Bio Energy India, 2010 Paddy ‐ straw is the largest available source of bio ‐ fuel today having the potential to Paddy straw is the largest available source of bio fuel today having the potential to generate ~3,644 MW of power
Benefits of Using Paddy Straw as a Bio-Fuel B Benefits of Paddy ‐ Straw as a Bio ‐ Fuel fit f P dd St Bi F l State ‐ Wise Production of Paddy in India f • After China, India is the world's largest producer of paddy making paddy straw the most widely available bio ‐ fuel Surplus • India now produces 98 MMT of paddy p p p y Availability with roughly 130 MMT of straw of which only about half is used for fodder • A typical 12 MW plant requires only 120,000 MT of paddy straw per year With high silica content, surplus paddy straw Potential has no commercial use and is almost entirely Benefits to burned – thus its use in power plants would Farmers provide additional income for farmers A plant operating on paddy ‐ straw can operate T echnology on virtually any type of bio ‐ fuel thus Advantage mitigating risks due to shortage of paddy straw High g Cost Paddy straw is ~45% cheaper than rice Medium husk Effective Low to Medium The Challenge Low • No established process for sourcing this fuel as direct No established process for sourcing this fuel as direct sourcing from fields / farmers is required • Using it as a fuel presents several technological challenges A player with an efficient sourcing mechanism and the requisite technology in place A player with an efficient sourcing mechanism and the requisite technology in place would be well positioned to tap into the huge potential of paddy ‐ straw as a bio ‐ fuel
Why produce energy from paddy straw? Energy demand is increasing! Straw is available in plenty, 70 ‐ 80% is wasted in India Straw as a new income source for rice farmers! Straw as a new income source for rice farmers! Burning of rice straw in the open filed is major challenge in India leading to pollution and various chest and respiratory diseases. g p p y Smoke from burning of paddy straw causes smog in nearby cities such as Amritsar, Delhi etc. and lead to accidents. As per latest notification from NGT dated 10 th Dec., 2015, the burning of paddy straw in the States of Punjab, Haryana, Uttar Pradesh Delhi and Rajasthan has been banned Pradesh, Delhi and Rajasthan has been banned. Alternate usage is limited. Huge potential in power generation uge pote t a po e ge e at o
How does Paddy Straw differs from Rice husk & Bagasse Significant differences in terms of: Paddy straw is in abundance and it has little alternate usage compared to rice husk and bagasse. Paddy straw is not a processed fuel unlike Husk and Bagasse Paddy straw requires bailing, handling and de ‐ bailing, fuel Processing for combustion. Collection of Paddy straw requires a number of capital Collection of Paddy straw requires a number of capital equipment, i.e.; Cutter, Bailer, Tractor and Trolley and man power in short harvesting period of 30 ‐ 40 days.
Problems with Biomass Power Plants in India Problems with Biomass Power Plants in India Technology issues related to combustion of agri ‐ residues, Inadequate Tariff structure. Fuel Linkages ‐ Due to competitive uses and middlemen, high biomass landed cost at factory gate leading to unviable plant operations. Fuel Processing for specific range of fuel requirements. C ll Collection period of Biomass being very limited, poses challenges of ti i d f Bi b i li it d h ll f Aggregation, Storage, Preservation, Transportation. Require high CAPEX towards fuel collection and processing equipments to maintain uninterrupted supplies throughout the year.
Bermaco Group in Biomass
Bermaco Group: Journey Till Date • Bermaco Energy Ltd set Bermaco Energy Ltd set up as a dedicated Incorporation of venture of the group Successfully re ‐ PRESPL to cater into the Power sector commissioned biomass fuel • Received Licenses for Received Licenses for Bermaco group Bermaco group PSEB s 10 MW PSEB’s 10 MW execution of 96 MW of set up as a paddy ‐ straw Equity for biomass projects in manufacturing based power Projects Tied Punjab company plant Up 1961 1961 2000 2000 2002 2002 2004 2004 2005 2005 2010 2010 2011 2011 2015 2015 Received licenses Became involved l d f for execution of i f • Handled the EPC for 165 MW me i in setting up power project in Kochi 312 MW in Bihar captive power • Took over ailing 10 MW plant in and 120 MW Tamil plants and in JhalKheri, Punjab from PSEB Nadu after ‐ sales ft l Seeking Financial S ki Fi i l under O&M Performance d & f Closure for support Contract Commissioned a 12 MW Biomass based plant (Punjab Biomass Power Projects Power Limited) ‐ India's first Power Limited) India s first private paddy ‐ straw based power plant
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