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LPG Composite Cylinder 11/18/2013, Beck 1 CONFIDENTIAL LPG - PowerPoint PPT Presentation

LPG Composite Cylinder 11/18/2013, Beck 1 CONFIDENTIAL LPG COMPOSITE CYLINDER 11/18/2013, Beck 2 CONFIDENTIAL LPG Composite Cylinder There are three major cylinder characteristics that impact design and component selection. > Weight


  1. LPG Composite Cylinder 11/18/2013, Beck 1 CONFIDENTIAL

  2. LPG COMPOSITE CYLINDER 11/18/2013, Beck 2 CONFIDENTIAL

  3. LPG Composite Cylinder There are three major cylinder characteristics that impact design and component selection. > Weight > Durability > Cost 11/18/2013, Beck 3 CONFIDENTIAL

  4. Cylinder Components HDPE Liner LPG pressure valve Fiber reinforcement Blow molding Local purchase part Filament Winding Imported Components: Epoxy Resin Glass Fiber Housing Injection molding 11/18/2013, Beck 4 CONFIDENTIAL

  5. 5 CONFIDENTIAL 11/18/2013, Beck

  6. 6 CONFIDENTIAL 11/18/2013, Beck

  7. Gas pressure is dependent from Temperature Burst pressure of Composite 80 Cylinder is at 160 bars! Required Burst Pressure P 70 r The burst pressure is 2.4 times e 60 s higher than of steel cylinders . s PROPANE 50 u BUTANE r Safety Valve Activation pressure safety valve e 40 Test Pressure i Burst pressure Steel Cylinder 30 n Testing Pressure C 3 H 8 ==> Propane 20 b a 10 r C 4 H 10 ==> Butane 0 ‐ 50 ‐ 40 ‐ 30 ‐ 20 ‐ 10 0 10 20 30 40 50 60 70 80 90 100 o Temperature in C 11/18/2013, Beck 7 CONFIDENTIAL

  8. Technical Comparison between Composite Cylinder Manufacturer Competitor Competitor APTech Technology Technology Technology Liner HDPE blow PET stretch blow HDPE blow molding molding molding Cylinder Housing HDPE HDPE PP One way clip  Top / Bottom housing Welded together Welded together simple replacement RFID optional optional Included, traceable 1 component  Resin 2 component 2 component system  pot system  pot life unlimited pot life life 20 – 30 min 20 – 30 min 11/18/2013 Confidential

  9. Technical Comparison between Composite Cylinder Manufacturer Competitor Competitor APTech Technology Technology Technology Cylinder curing time ~ 120 minutes ~ 120 minutes 4 minutes Cylinder curing system oven oven UV free LED Light Curing energy costs Very high Very high Very very low Cylinder rejects due to curing ~ 350 Cylinder ~ 350 Cylinder 0 Cylinder energy lost (20 min) ~ USD 20 000 ~ USD 20 000 USD 0, (BATTERY) Styrene smell in factory High High Very little Cylinder Housing Difficult, risk of Difficult, risk of Very easy, clip replacement cutting into cyl. cutting into cyl. Test Cylinder recycling No No Yes concept 11/18/2013 Confidential

  10. Steel LPG Cylinder APTech’s Composite LPG Cylinder  No design change for almost 100 years  No technical improvement  Corrosive  High maintenance  Explosion proof under fire exposure  Unstable Cylinder stacking  Visual control of filling level (full/empty control)  Minimum safety features  No danger through overfilling (more than 85 %)  No alternative for LPG user  Empty weight is 50 % less than steel cylinder Remark:  No Corrosion During a fire, the pressure relief device  Cylinder housing can be recycled (PRD) releases the gas pressure with a flame  Modern design for today‘s needs (user, of up to 10 m. If the pressure increases transport, handling) further due to overheating, the PRD does  High Safety Performance and certification not have sufficient time to release the (SIRIM, TUV, ISO) pressure; the cylinder can explode or  Electronic chip for identification and cycle control reach B.L.E.V.E . effect.  Easily branded ( B oiling L iquid E xpanding Vapour E xplosion) 11/18/2013, Beck 10 CONFIDENTIAL

  11. Manufacturing Process Blow Molding Liner Inserting metal part Leak Test & Weighing Injection Molding Top & Bottom Housing Filament Winding Final Final Assembly Storage Quality Control Valve 11/18/2013, Beck 11 CONFIDENTIAL

  12. Additional Technical Features  Each Cylinder is equipped with RFID (manufacturing data, Lot number).  Cylinder is almost maintenance free and needs only tech. inspection according international intervals (pressure re-test after 10 years) 11/18/2013, Beck 12 CONFIDENTIAL

  13. RFID Flow Chart • Measures the weight of the cylinders • Retesting / Detecting of bad cylinders before filling • Acquires data about each cylinder • Measures the remaining amount of Gas in • Applies the company code to the the cylinder cylinders • Measures the amount of gas needed to fill the cylinder • Starts the filling process Wireless Network  Manufacturers  Distributors • Data on the cylinders  Retesting companies • The distributor • The remaining amount in the cylinders • The amount needed to fill the cylinders RFID Handheld Reader • Data on the cylinders DATA Internet • Warehouses cylinders • Delivery particulars • Inputs the test results 11/18/2013, Beck 13 CONFIDENTIAL

  14. LPG Composite Cylinder Properties  Composite Cylinder will not explode  According Customer Specification  Customer Logo + embossed text  Level Indicator, RFID  Cylinder is el. conductive, optional  L-Ring for handling  Soft Grip at handle, optional  Locking Ring (Top / Bottom)  Stackable  No rust from inside (moisture from gas)  Safety Valve in correct position  Housing recyclable  Own Patents and Trade Marks  Affordable pricing 11/18/2013, Beck 14 CONFIDENTIAL

  15. Benefit for Gas Companies  Highest worldwide recognized SAFETY STANDARDS, Cylinder will not explode!  Consumer friendly product with “State of the Art design”  Reduced transport cost for gas distribution per truck (20 t  14 t [less by 30 %])  No re-painting of cylinder is required  No dents or rust on cylinder housing  Housing is easy to clean  Housing can be recycled 11/18/2013, Beck 15 CONFIDENTIAL

  16. KNOW HOW AND TECHNOLOGY  One patent is in final approval process  One patent is filed and in registration process  Resin supplier developed tailor made resin  Energy saving curing system  Raw material and component supplier are secured  Equipment supplier are secured  TUV is standby for testing and monitoring production 11/18/2013, Beck 16 CONFIDENTIAL

  17. Thank you very much for your time and interest in this presentation! Contact: Peter Beck Telephone No : + 49 1525 5197 312 Email: pbeck@aptekweb.com 11/18/2013, Beck 17 CONFIDENTIAL

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