Logistic solution for concrete www.blendplants.com
Company Profile For years designing and realising concrete, mortar and asphalt production systems. • Established: 1992 • Location: Rodengo Saiano (BS) ITALY BLEND is a motivated, flexible company with a solid background based on years of experience. Always providing new solutions and developing our technology together with our customers. Blend Plants - FBG srl Via Castegnato, 19 – 25050 Rodengo Saiano (Bs) Italy Tel: +39 030 7689730 info@blendplants.com www.blendplants.com
Continuous mixing Diesel, Electric or Pto engine
Continuous mixing The materials are separated into different tanks. The operator selects the recipe in the automatic management controller and the plant produces the quantity of fresh concrete required.
Range of products Click for video
Intuitive control system AUTOMATIC MANAGEMENT CONTROLLER • Independent from traditional plants. WITH DATA TRANSMISSION AND USB • Transport of separated elements: aggregates, cement, water and admixtures. • Dosage by weight and mixing according to the recipe, guaranteed by automatic control system. • Precision of dosage is of +-1,5%, respect to the recipe. REMOTE CONTROL • Production of fresh concrete on site when needed • Adjustable work speed, from 5 to 50 m 3 /h.
Dosing of materials Automatic dosing: Quantities placed in kilos and • litres per cubic metre Automatic dosing of • components in accordance with the recipe and the production speed Real time control and • correction of the flows of materials C e m e n t The silo is on a weight system: The certified weight systems • 4 .073 Kg weights the cement quantity inside the silo with a precision ≤ ±0.02% Dosage loss-in-weight in real time • for the exact kilos Screw feeder system • Automatic stop at minimum level • 350 Kg CPU
Dosing of materials W a t e r / F l u i d a d m i x t u r e s • Water is regulated with a pump and with an electronic flowmeter • Quantity of water is dosed and managed by the computer according to the recipe CPU • Automatic correction of water flow according to sand humidity A g g r e g a t e s • Quantities of aggregates are dosed by the computer according to the recipe • The aggregate is dosed by the independent belt that feeds the mixer CPU • The aggregate is measured by sensors and load cells that record the weight and the presence on the belt
Mixing system M I X E R RIBBON MIXER Ribbon mixer with paddles • Mixing length (in mm) WATER + CEMENT 700 mm + SAND +375 + GRAVEL +1075 mm
Discharge system P o s i t i o n Static horizontal: • Even and constant mixing • Power required -50% • Increased discharging area with telescopic belt M a i n t e n a n c e • Quick access to the mixer • Few HARDOX coils welded, easily replaceable • Whole mixing arm substitution with only 4 bolts
Comparative competitors
Comparison Blend vs Volumetrics ADVANTAGES BLEND: DISADVANTAGES OF VOLUMETRICS: Weighing system for cement Volumetric cement dosing Weighing system for aggregates available as optional Aggregates only volumetric measurement Flow meter for water and admixtures Mechanical flow meter Quality control with electronic system Quality control manual, depends on the operator Machine weight aprox 40% less Heigh weight of the machine You can produce cold asphalt as optional No cold asphalt production possible Computer control on board for recipes and production control The receipe is changed mechanically and material measurement works with simple theoretical control Double belt to discharge aggregates together or only sand or Normally only single belt, with guillotine shutters to control material flow gravel independently You can save all the production cycles and download them on You can print only the last production USB Machine available with many accessories There are not many accessories You can discharge with a telescopic belt of 4,5 mt plus 3m of You can discharge at a distance of only 3 mt from the mixer extra chute The production stops if one of the materials finishes Continues to produce even if one of the materials finishes
Discharge system Dose production allows to establish exactly the m3 to produce. Mixing on the spot can interrupt production, allowing a saving of normal waste on a construction site.
Simple loading The aggregates with a loader and backhoe
Simple loading Cement with silos, pneumatic load or bag breaker
Production capacity and uses Conventional concrete (complying with the UNI – EN 206-1 Certifiable) • Civil envelopes: Precast houses, concrete on site, buildings, sidewalks, gutters, town projects • Containment works: Tunnels, mines • Municipal services: Road works Cold asphalt (with bituminous emulsion) • Road works: road maintenance • Secondary roads • Soil stabilisation Quick Set Concrete • Road maintenance Drain concrete • Paving with drainage
Housing developments in remote areas Homes in Remote Areas. Represent an interesting volume of concrete. Houses are not always located in the same neighbourhood/sector. BLEND - Longitud de Mezclado Proyectos de Interés Social Logistics' Hub • 60.000 Casas en Zonas Remotas. 500 Representan un volumen de concreto interesante. • Casas no siempre se ubican en una mismo barrio/sector. Logistic Hub 3:30 hr Centro de Acopio Low Efficiency 1 trips per truck 1:30 hr Fixed Plant Centro de Acopio 2:30 hr Fix Batch Plant
Tower Crane- Urban development with cranes BLEND - Longitud de Mezclado ➢ When a Project requires a Concrete Plant on Site? When there are multiple cranes, with different hopper loading points Concrete production in volumes less than 8m3 Ability to produce Sidewalks, Permeable Flooring, Pavements Coloured Tracks, etc. in the volumes that are required at the time.
Secluded Resorts BLEND - Longitud de Mezclado Different types of Concrete. One Batch Different Volumes. Plant Different places No Truck Mixer Needed • Conventional Concrete Production. Structural, Pools • Concrete Coloured for Streets, Bike Ways, • Sand Transport: Golf Courses, Cobblestone Placement (Pavers) Asphalt Pavements
Infrastructure Shotcrete for Retaining Wall Quick Set Concrete • Road, Airport, Railways and Bridges. Highway Defences Dispatch over long distances
Infrastructure Trench Filling With Aggregates, Concrete or Cold Asphalt Tunnels • On railways • Shotcrete Backfilling • Mining and exploitation Drilling filling
Rural Pathways - Soil Stabilisation Development and consolidation of agricultural routes. Promotion of the social and economic well- being of the Agricultural sector, its population and its leaders.
Retail Business Not all the concrete business is in high-volume sectors • BLEND allows you to participate in the small volume market. The plant allows you to dispatch volumes smaller than the 7-8m3 that a Regular Mixer Truck dispatches. To much longer distances. Dispatches are done in a controlled way through the System, whose data can be downloaded via USB, and dispatched with Receipt Ticket.
Range of products Cold asphalt Click for video
Cold asphalt
Cold asphalt
Mounting options Adaptability - Agile Business Solution On truck: PTO power source from the truck On trailer: Integrated power source for autonomous installations Stationary: Integrated power source for autonomous installations
Mounting options On truck
Mounting options 4x4 vehicle
Mounting options 4x4 Carmix vehicle
Mounting options On truck pumping system in cooperation with CIFA
Mounting options On trailer
Mounting options Stationary plant with pump on site
Mounting options Stationary plant
Mounting options Stationary plant without additional belt
Mounting options Stationary plant with 11mt-length and telescopic belt
Mounting options Small stationary plant
Mounting options Stationary plant to load self loading concrete mixers
Mounting options On railway
Models and dimensions
Comparison E-series It consents: Mixer Concrete certification √ √ Concrete distribution √ √ Self leveling concrete √ √ Lightweight concrete √ √ Mortras √ √ Fiber reinforced concrete √ √ Cement floor x √ Regeneration of milling with emulsion x √ Capacidad de transporte + 25% Use of recycled demolition x √ Consumo carburante - 50% Baricentro bajo y carga sin movimiento Land stabilization x √ Consumo neumático - 50% Costo maquina - 70% Aggregate transport x √ Salt spreader x √ Load plant independence x √ Eliminate waste on site x √ Flexibility of loading schedules x √ Unlimited transpot time x √ x √ Modular download speed
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