Location Key Facts Core Business Design and manufacture - PowerPoint PPT Presentation

Location

Key Facts • Core Business Design and manufacture management of heavy machined steel structures and components for steel mill industry. • Sales up to 40 MLN € • Staff 190 person • Area of shops 35.000 m² (covered), Tot. Over 80.000 m² • Max. lifting capacty up to 100 tons / pieces • Max hight 10 mt under the crane hook • Weld Thickness up to 450 mm

PARTNERS and RESPONSABILITIES Fiscal Offices: Milan Plant Offices: Buia Employees: 70 person Departmens: Design; Ndt; Production Pwht; managment; Sandblasting Cutting; Painting Welding; Assembly Board: 80% Pelfa Board: 100% Pelfa Fiscal Offices: Brescia Fiscal and Plant Offices: Cuneo plant Offices: Buja Employees: 40 person Employees: 40 person Departmens: Cutting Departmens: Machining Welding Dimensional inspection Machining Sandblasting Painting Assembly

PELFA GROUP - Organization Chart BOARD Fabbro Redento (P) Fabbro Daniele Safety & Accident Quality Prevention Forgiarini Andrea Control Bertino Alessandro Fabbro Indira Purchasing Commercial Project Administration Department Department Management Offices PRODUCTION • CUTTING • PWHT • ASSEMBLY • BENDING • MACHINING • WELDING • DIMENSIONAL INSPECTION • NDT

AERIAL VIEW OF PELFA GROUP SRL assembly & light machining heavy machining testing forming & welding gas cutting

AERIAL VIEW OF CSP SRL

Our Experience since more than 35 years • Design and manufacture new plant or equipment • Revamping/Modernisation of an Existing Plants • Supply parts and components in small or large quantities on turn-key basis • Components and Spare Parts • Training and Consulting Services EQUIPMENT FOR ROLLING MILL: MELT SHOP: CONTINUOUS CASTING: • Scrap bucket • Ladle turret and components • Kick In / Kick Off • Tilt frame • Moulds • Reheating furnace – Walkinghearts Furnace • EAF Furnace • Tundish – Walking beam Furnace – Upper sheel • Ingot mould • Rolling mill – Lower sheel • Oscillating work bench – Cooling pannel (copper and steel) • Convertable rolling mill stands • Casting segments – Elbow and roof • Roughing stands • Segments with special rollers • Roof lifting system • Cooling beds • Straightener units • Electrode arm, holder and column • Component and spare parts • Roller way • Oxygen lance SECONDARY METALLURGY: • Cooling beds • Steel ladles up to 150 Ton • Billet transfer • Vacuum tank and cover • Ladle cars • Casting cladded rolls • Vacuum cover lifting system • Shears • VD/VOD cover transfer car CRANE • Component and spare parts • Oxygen lance • Gantry cranes • Water cooling system • EOT cranes • Platforms • Teeming cranes HYDRO PLANTS • Ladle Furnaces • Hydro plant and equipment • Hydraulic and electric control system FORGING • AOD • Design and supply complete plant • Component and spare parts • Parts for presses and manipulator

GAS CUTTING: 3.500 m 2 AREA Cutting equipment GAS: Max. cutting thickness 450 mm • 100% Material traceability PLASMA: Max. cutting thickness 20 mm • Material certificate 3.1 or 3.2 • Stock of plate for quick job startup (Ex: S355J2 from Thk. 5 to 200mm, S460ML, S690QL) • 100% Qualified supplyer • Materials puarchased directly from rolling mills.

BENDING and SAWING MACHINE AREA Press equipment Bending equipment (MG Callender) • Up to 1000 Tons • *Range of plate Thk: 5mm ÷ 150mm • *Max. Whide: 3100mm • *Max. Hight Diameter: 6mt (*: bending radius depend of measure W, L, Thk) Sawing equipment (Mep) • Max. Plate Whide: 300mm • Max. Diameter: 300mm

Quality system according: WELDING: 5.000 m 2 AREA EN 1090-2 (EXC4), UNI EN ISO 3834-2, EN 15085 CL.1 Procedure Welders NDT • Welding Procedure • Qualified personnel • Personnel Qualified EN473 Specification according EN 287-1 – Level. 2 and SNTC • EN ISO 15614-1 • VT – Level 2 (MIG/MAG, TIG, SAW) • LP – Level 2 • MT – Level 2 Equipment • UT – Level 2 • More than 50 Welding • RX – Level 2 machine • All calibrated equipment • 3 Submerged Arc • All calibrated welding equipment Spiral case under tack weld Consumables • Welding wire Certified 3.1 CE Overlay Welding Bottom part of furnace

Heavy machining: VERTICAL LATHE » Ø MAX: 8000 mm » MAX. HIGHEST: 4000 mm » AXIS RANGE: X1 - X2: 6500 Z1 - Z2: 2000 » CROSS BEAM W1a – W2b: 3000 » PLATEAU Ø 6300 CNC: SIEMENS 840D SPINDLE SPEED: 0 - 50 TILTING HEAD AXIS A + B CU1: CHANGING TOOL “TURNING” 6 pos. CU2: CHANGING TOOL “MILLING” 16 pos. MAX. WEIGH ACCEPTED 150 TON 13

Heavy machining: GANTRY ZAYER Main measure: ZAYER Gantry milling machine 3 axis 16000 x 4500 x h4000 ZAYER Gantry milling machine 5 axis 1500 x 1000 x h800 CNC boring machine 16000 x 3500 x h1700 CNC boring machine 8000 x 2000 x h1500 CNC horizontal lathe D 1800 x 12000 CNC horizontal lathe D 1800 x 12500 CNC horizontal lathe D 600 x 6000 CNC vertical lathe D 8000 x h4000 CNC vertical lathe D 2600 x h1600

Heat treatment Oven Technical Specification: Charge dimension: 9x9x6 Mt Max capacity: 100 Ton Heating rate: 0÷160°C/h programmable Cooling rate: 0÷80°C/h programmable

Our main references

Our Quality certification UNI EN ISO 9001:2008 EN 1090-2 – Class EXC 4 UNI EN ISO 3834-2 EN 15085 – Class 1 UNI EN ISO 9001:2008 EN 1090-2 UNI EN ISO 3834-2 EN 15085 – Cl. 1