L bster The Enhanced So Solut lutio ion for r Fla lange Gasket In Insertio ion
Presentation Content • Company Introduction • Gasket Insertion Tools Current Solutions & Disadvantages • The Unique Solution • The Advantages of using the Lobster Gasket Insertion Tool • The Lobster material specification • The Lobster GIT tool details • Ring Type Joint Lobster Chart • Industries Served • Reference List • Lobster Video
Company Introduction MS4C is a Dutch company based in Papendrecht, The Netherlands specialising in a range of seals, in various shapes and sizes satisfying any applications and supplying a range of industries. MS4C’s product portfolio comprises of: Static & dynamic seals • Mechanical seals • Moulded products (rubber & engineering plastics) • Gaskets • Membranes • Vulcanisation • Lobster Gasket insertion tools •
Gasket Insertion Tools Current Solutions & Disadvantages… The range of methods are currently being used to install gaskets, range from hands, simple tooling and a ‘one time’ gasket insertion tool: Some of today disadvantages for using current methods: • Safety - this continues to be key to most industries and improvement must be made • Only one gasket size per tool • Many tools are required for long distance pipelines • Tools can only be used once (‘one - time‘ usage) • Current tools are time consuming due to lengthy handling time • Current tools can only be used on RTJ‘s (Ring Joints) • Complex Logistics...
The Unique Solution…. MS4C introduces the superior quality ‘Lobster’ Gasket Insertion Tools ensures a safer , faster , cost effective and more accurate method of installing gaskets between two mating flanges. L bster
The Advantages The ‘Lobster’ range of gasket insertion tools has many benefits: • Increased Safety (being paramount in today’s industry) Safe and quick Installation, reduced handling time • Easy to handle, one-hand operating process • Some companies operate with a hand free protocol , Protocol the use of the ‘Lobster holding device means that the operator can work hands free offering significant advantages *** Increased Safety, Cost Reductions and a positive Business Case guaranteed ! ***
The Advantages • Can be used on a variety of gaskets (from OD 50mm to OD 800mm ) o RTJ’s - (R/BX/RX/SBX/SRX) o Spiral Wound Gaskets o Kammprofile Gaskets o Metal Jacketed Gaskets o Solid Gaskets o Non Asbestos Gaskets etc • Gasket installation in any flange position *** Increased Safety, Cost Reductions and a positive Business Case guaranteed ! ***
The Advantages • Cost Saving - durability and repetitive usage means ROI after just 10 gasket installations • Multiple gasket dimensions per Lobster Tool (see Lobster details and RTJ charts) • Improved logistics • Used in a range of industries – Onshore, Offshore and Subsea • Global Distribution Channel • Patented Solution *** Increased Safety, Cost Reductions and a positive Business Case guaranteed ! ***
The Lobster Material Specification The Lobster Gasket Insertion Tool is manufacturer in Europe using high quality materials. • The body of Gasket Insertion Tool, is high tensile aluminium with anodic treatment, resistant against seawater, the same material as used in the aerospace, aviation and offshore industry. • The clamp is produced from steel with a special treatment ensuring resistant against seawater. • The screws and nuts are stainless steel seawater resistant. Meaning, we are on the safe side for the offshore usage, too!
The Lobster Details The Lobster Gasket Insertion Tool is available in 6 different tool sizes Tool Size Gasket Outer Diameter Gripper Size Tool Box Total Tool Dimensions Box Dimensions 'G' Weight Weight Weight 1 50mm – 80mm 6mm 29cm x 18cm x 2cm 0.4Kg 0.9kg 61cm x 44cm x 8cm 1.3kg 2 80mm – 150mm 6mm 41cm x 23cm x 2cm 0.5Kg 0.9kg 61cm x 44cm x 8cm 1.4kg G 3 150mm – 250mm 6mm 55cm x 31cm x 2cm 1.0kg 1.5kg 71cm x 59cm x 8cm 2.5kg 4 250mm – 350mm 6mm 74cm x 43cm x 2cm 2.0kg 3.2kg 122cm x 90cm x 8cm 5.2kg 5 350mm – 500mm 8mm 84cm x 57cm x 2cm 4.5kg 3.2kg 122cm x 90cm x 8cm 7.7kg 6 500mm - 800mm 8mm 103cm x 86cm x 2cm 5.0kg 3.2kg 122cm x 90cm x 8cm 8.2kg Holding Devices in 2 sizes: Size Description Weight Small Aluminum Holding Device suitable for Lobster Tool Size 1, 2 and 3 0.30kg Large Aluminium Holding Device suitable for Lobster Tool Size 4, 5 and 6 2.50kg Small Stainless Steel Holding Device suitable for Lobster Tool Size 1, 2 and 3 0.90kg Large Stainless Steel Holding Device suitable for Lobster Tool Size 4, 5 and 6 7.30kg Working subsea Stainless Steel Holding Device is recommended.
RTJ Lobster ‘GIT’ Chart Tool No. Loster Size 1 Lobster Size 2 Lobster Size 3 Lobster Size 4 Lobster Size 5 Lobster Size 6 Gasket Outer Diameter mm 50mm - 80mm 80m - 150mm 150mm - 250mm 250mm - 350mm 350mm - 500mm 500mm - 800mm Classification for RTJ Gaskets (R series) R 12 R 21 R 36 R 48 R 55 R 68 R 13 R 22 R 37 R 49 R 56 R 69 R 14 R 23 R 38 R 50 R 57 R 70 R 15 R 24 R 39 R 51 R 58 R 71 R 16 R 25 R 40 R 52 R 59 R 72 R 17 R 26 R 41 R 53 R 60 R 73 R 18 R 27 R 42 R 54 R 61 R 74 R 19 R 28 R 43 R 91 R 62 R 75 R 20 R 29 R 44 R 63 R 76 R 30 R 45 R 64 R 77 R 31 R 46 R 65 R 78 R 32 R 47 R 66 R 79 R 33 R 90 R 67 R 80 R 34 R 92 R 81 R 35 R 99 R 93 R 100 Classification for RTJ Gaskets (RX series) RX 20 RX 23 RX 37 RX 49 RX 57 RX 69 RX 24 RX 39 RX 50 RX 63 RX 70 RX 25 RX 41 RX 53 RX 65 RX 73 RX 26 RX 44 RX 54 RX 66 RX 74 RX 27 RX 45 RX 91 RX 31 RX 46 RX 35 RX 47 RX 90 RX 99 RX 205 Classification for RTJ Gaskets (BX series) BX 150 BX 152 BX 156 BX 157 BX 158 BX 163 BX 151 BX 153 BX 169 BX 171 BX 159 BX 164 BX 154 BX 170 BX 172 BX 160 BX 165 BX 155 BX 161 BX 166 BX 162 BX 167 BX 168
Industries Served FPSO’s Oil & Gas Subsea Pipelines Process Dredging Marine E.P.C’s / Contractors Utilities Steel Rolling Mills Solar Power Wind Farms OEMs Aluminium Plants Oil Tanking Aerospace/Automotive
Reference List • CONOCOPHILLIPS ALASKA • SHELL RHEINLAND RAFFINERIE GERMANY • DUXVALVES B.V. THE NETHERLANDS • KREMSMÜLLER ANLAGENBAU AUSTRIA • RAG AUSTRIA • MIDCONTINENT ABERDEEN LTD UNITED KINGDOM • NOVUS SEALING SOUTH AFRICA • ABU ILLYAS TRADING LLC OMAN • ROSNEFT B.V. VIETNAM • KHAN CO LTD. SOUTH KOREA • TNITECH CO LTD. SOUTH KOREA • AND MORE …..
Lobster Website & Video www.Lobster-GIT.eu The Lobster ‘GIT’ without a holding device https://youtu.be/RdNhLstITUc The Lobster ‘GIT’ with a holding device https://youtu.be/o2-oX7vIWTg
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