Joint Event Focus Demo 4ZDM Cluster 24 th November Brussels Jos - PowerPoint PPT Presentation

Joint Event Focus Demo 4ZDM Cluster 24 th November Brussels José R. Valdés (ITAINNOVA)

Contents • Key data • Concept • Technical approach • Demonstrators • Partners • Expected results Focus Demo at 4ZDM Cluster 1

Key Data Ful Full ti titl tle : Simulation in Real Time for Manufacturing • with Zero Defects Acr Acronym nym : STREAM-0D • Pr Programme : H2020-Factories of the Future • Topic : Zero-defect strategies at system level for To • multi-stage manufacturing in production lines Nu Numb mber of partners : 10 • To Total EU contribution : 4,159,145 € • Du Duration : 42 months • Focus Demo at 4ZDM Cluster 2

Concept Exploit the full potential of simulation models & data-driven • models in production processes. Achieve Zero Defects Manufacturing. • Adjust manufacturing processes in real time, introducing smart • decisions based on the forecast of the models Reduce product variability, increase efficiency, save time and costs • and reduce the number of rejected units or discarded material. Absorb the effect of component variability by adjusting process • variables during the production process. Increase the flexibility of manufacturing processes • Set design targets online through the control software, customize • batches of units with different features, and reduce down time related to changing design specifications. Focus Demo at 4ZDM Cluster 3

Technical Approach Initial set In set of KP KPIs Zer Zero-de defect pr produ duct Kn Knowledge-bas based models mo fulfulling fulfulling ta targe get t KPIs KPIs Real-time running ROMs Ad Adaptive Dat Data a Re Reduced Or Order Mo Models control co Acqui Ac uisition of of pr process Pr Production lin line 4

Demonstrators 3 Products addressed by STREAM-0D • Body / door • Braking actuation mounted seals units (Booster) • Tapered roller bearings Focus Demo at 4ZDM Cluster 5

Partners 6

Expected Results 1. To monitor and adjust the production process in real-time, 1. through simulation-based control algorithms, so that the product performance indicators fit the target, achieving zero defects in the final product. 2. To increase the production flexibility by decreasing the time 2. needed for the adjustment and ramp-up of the production line and the fabrication process parameters for production of new designs by at least 30%. 3. To increase the efficiency of the line by achieving at least a 10% 3. reduction in rejected units and material. 4 . To reduce production costs by at least 15% and increase production rates by at least 15%. 5. 5. To install and demonstrate these model-based control tools on three real process chains (TRL 7). Focus Demo at 4ZDM Cluster 7