invicta 2014 mid season cbl grower update
play

Invicta 2014 Mid Season CBL Grower update Craig Wood 19/08/2014 - PowerPoint PPT Presentation

Invicta 2014 Mid Season CBL Grower update Craig Wood 19/08/2014 Maintenance and Capital 2014 Season Major improvements undertaken for 2014 Crush Boiler 3 Economiser replacement High Purity Condensate Tank replacement Recoil of B6


  1. Invicta 2014 Mid Season CBL Grower update Craig Wood 19/08/2014

  2. Maintenance and Capital 2014 Season • Major improvements undertaken for 2014 Crush • Boiler 3 Economiser replacement • High Purity Condensate Tank replacement • Recoil of B6 Crystalliser • Steam Flow Control Valves Boilers 1 & 2 • Replace B1 Delivery Hydraulic Motor with New CB2600 • Replace Feeding Station VSD’s • PLC control for Tipping Station • Protection System upgrade for 38Mw Alternator • Overhaul of Both A Shredder Turbines. • Replace 6 Mill Rollers in Milling train. • Bailey control refurbishments • A Shredder Feed rollers.

  3. INV 2014 Season Stops by Station (mins) Rain Bin Handling Evaporators 63 Planned Rain 9077 Sundry 116 Crushing Clarification Pans 137 Bin Handling Transport 138 Preparation 4087 Various 371 Boilers Boilers 888 Planned Various 2716 Preparation 949 Transport Clarification 1008 Pans Crushing 2156 Sundry Evaporators

  4. INV 2014 Season Stops by PIC (mins) 1600 300 1400 250 1200 Total Duration (mins) 200 1000 No of Stops 800 150 600 100 400 50 200 0 0 Total Stop Duration No of Stops

  5. Achievements for 2014 Season so Far. • On track to beat last years availability of 86.8% which is currently best for over a decade – only 3 times higher since 2000. (85.1% STD compared to 83.3% at same time last year) 91% in 2002, 87.1% in 2003 and 87.2% in 2001. • Already beaten last year’s longest run of weeks in a row above 140000 tonnes since 2005 • Already on track to be at least second best sugar quality since site was expanded after last year. • 59.4% premiums on Brand 1 STD. ( No JA Production)

  6. Top Ten Invicta Throughputs Equiv Crush Tonnage Year Week Fibre CCS Tonnes at rate 2014 Fibre 1 175941 2002 21 14.09 14.85 1081 163308 2 173933 2003 25 13.52 15.57 1088 154913 3 170053 1999 26 14.19 15.1 1052 158963 4 169112 2014 23 15.18 14.65 1056 169112 5 167232 2002 29 14.83 15.65 1053 163376 6 166736 2004 27 15.09 15.41 1039 165747 7 166228 2002 33 15.32 15.77 1030 167761 8 165178 2001 29 15.03 15.69 1022 163546 9 164726 2004 25 14.94 15.31 1051 162122 10 164444 2002 23 14.2 15 1050 153828

  7. Sugar Premiums 2001 - 2014 STD 100.0 90.0 80.0 70.0 60.0 50.0 Brand 1 % 40.0 Premium % 30.0 20.0 10.0 0.0 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

  8. Invicta Availability 2012 - 2014 100 95 90 AVAILABILITY % 85 2012 2013 80 2014 75 84.1 % season average - 2012 86.8% season average - 2013 70 85.1% 2014 YTD 83.3% at same time last year. 65 0 2 4 6 8 10 12 14 16 18 20 22 24 26 CRUSH WEEK

  9. 2014 Season to Date Invicta Availability 100 Target Availability for year 88% Budget 86.98% 90 Week 4 80 B Clean, Ash Pump VSD HE. AVAILABILITY % Week 10 70 Spotter Motor, A Clean Pan 4 VSD, 60 50 Week 1 & 2 Mud, Tippler PLC Comm. 40 Diffuser chain off sprocket 30 1 2 3 4 5 6 7 8 9 10 CRUSH WEEK

  10. Weekly Throughput 2012 - 2014 STD 170000 160000 150000 140000 Weekly Tonnage 130000 2012 120000 2013 110000 2014 100000 90000 80000 70000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Crush Week

  11. Issues from 2013 to affect Cane Supply 2014 Season • Factory Issues that affect cane supply Factory Breakdowns – Minimal long stops this year. • Maintenance stops prior to bin make – getting rarer • • Maintenance stops after bin make that affect overnight loadings – still some impact 1 or 2 events Longer Factory cleans than forecast. – getting rarer • • Cane Supply Issues that affect factory operations No early morning cane – Can’t supply bins for bin make - Good • Unfilled bins – Can’t turn around bins to fill required loading – hardly • any Low Bin weights – need greater bin turnaround, can’t tip fast enough • – excellent bin weights this year • Short Billets bog down Shredders reducing rate causing slower bin turnaround. – Work on A Shredder has reduced impact.

  12. Invicta Factory goals for 2014. • Availability – 88% - on track • Average weekly throughput greater than 145000 tonnes – on track • Goal to achieve 20% days loaded above 23000 tonnes per day (11.1% - 2013) – 34.4% STD 2014 Looking on track for a good year, early finish and good crop for next year?

Recommend


More recommend