FOSTERING INDUSTRIAL SYMBIOSIS FOR A SUSTAINABLE RESOURCE INTENSIVE INDUSTRY ACROSS THE EXTENDED CONSTRUCTION VALUE CHAIN Introducing the H2020 FISSAC project An ambitious transition agenda ACCIONA Construcción, Blanca Juez and Daniel Hiniesto This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement n ° 642154.
Project overview FOSTERING INDUSTRIAL SYMBIOSIS FOR A SUSTAINABLE RESOURCE-INTENSIVE INDUSTRY ACROSS THE EXTENDED CONSTRUCTION VALUE CHAIN HORIZON 2020 WASTE-1-2014: Moving towards a circular economy through industrial symbiosis • Type of action: innovation • 54 months, 01/09/2015 – 29/02/2020 • Project Coordinator: Acciona Construcción This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement n ° 642154. 2
Project overview The concept 3
Project overview Partners UK Belgium Sweden Germany Spain Czech Republic Hungary Italy Turkey 26 partners from 9 countries (8 EU Member States + Turkey) 4
Project overview FISSAC scientific & technical goals Contribute to Develop & optimise innovative Validate the recycling new cost-effective (non-)technological processes and the construction products processes to new eco-innovative through total/partial transform waste into products at replacement of virgin secondary raw (pre-)industrial scale raw materials materials Demonstrate the Develop an new solutions integrated IS through 5 different Management case studies Software Tool with a considering the life-cycle and a GIS- whole IS supply chain based approach 5
Project overview INDUSTRIES FISSAC SCENARIO CERAMIC NATURAL STONE CHEMICAL CONSTRUCTION & DEMOLITION STEEL ALUMINIUM SECONDARY RAW MATERIALES LF Slag EAF Slag FINE CERAMICS, GLASS, ALUMINIUM OXIDE BASED MARBLE SLURRY USED TYRES STEEL SLAG CERAMIC WASTE PLASTIC AND WOOD PRODUCTS from Aluminium Salt Slag Valorization RUBBER WOOD PLASTIC COMPOSITES ECO-CEMENT NEW GREEN CONCRETE INNOVATIVE CERAMIC TILES INNOVATIVE MATERIALS AND CONSTRUCTION PRODUCTS: 6 WITH IMPROVED CHARACTERISTICS AND REDUCED CARBON FOOTPRINT
Project overview FISSAC innovative construction products FISSAC Partners are working on developing the following products: • Eco-cement and Green concrete • Innovative ceramic tiles ; • Rubber Wood plastic composites The new products were produced using Secondary Raw Materials (SRMs) at pre- industrial scale (TRL 6) and their technical properties were evaluated according to standards, environment regulations and technical documents, previously stablished for their validation. Our next step will be the industrial production and real scale demonstration on six different case studies (TRL 6-9). 7
Project overview FISSAC new cement based products Eco cement – Calcium Sulpho-Aluminate (CSA) Cement (produced by using Ladle • furnace slag, Glass waste, Ceramic waste and Aluminium waste) Eco cement – Blended Cement (produced by using Glass waste, Ceramic waste and • Ladle furnace slag) Green Concrete – Blended cement (produced by using Eco-cement and EAF slag as • aggregates). Ready mix concrete and precast elements AAC (were produced by using eco-cement, Ceramic waste, EAF slag and LF slag) • 8
Project overview FISSAC Innovative ceramic tiles Eco-wall tiles (produced by using Aluminium waste and Marble Slurries as • Natural Stone waste) Eco-porcelain tiles (produced by using Aluminium waste and Marble Slurries as • Natural Stone waste) 9
Project overview FISSAC Rubber wood plastic composites Rubber Wood plastic composites (RWPC) were produced by using tyre rubber, • waste plastic and wood, both virgin or waste. RWPC for decking, fencing and cladding applications. • 10
FISSAC Pilots & Case Studies PILOTS REAL SCALE DEMONSTRATION CSA (2.1 tons) cement preindustrial scale Case Study 1 Concrete pavement • • and Blended cement industrial Adana – Turkey TCMB production – 300 tons Case Study 2 Autoclaved aerated concrete • Adana – TCMB blocks Real Building (to be confirmed)- Turkey AKG Green Concrete (25 m 3 ) slab – 80 m 2 • Zestoa – Guipúzcoa TECNALIA Case Study 3 Precast concrete pavers and • new Jersey Barriers Green Concrete (25m 3 ) slab, new Jersey Madrid – Spain ACCIONA & FAB • and concrete bricks Case Study 4 Eco-Wall and Eco-porcelain • North Italy - FERALPI&CSM tiles Madrid – Spain KERABEN & ACC Rubber Wood Plastic Composites • Madrid – Spain (ECODEK&ACC) Case Study 5 Innovative Wood Plastic • Composites Madrid – Spain ECODEK&ACCIONA UK - ECODEK 11
FISSAC Pilots • CSA (2.1 tons) cement preindustrial scale and Blended cement industrial
FISSAC Pilots • CSA (2.1 tons) cement preindustrial scale and Blended cement industrial Mix 22: 350 tn BLENDED Mix 55: 25 tn Mix 58: 25 tn CSA
FISSAC Pilots • Green Concrete (25 m 3 ) slab – 80 m 2 Zestoa – Guipúzcoa TECNALIA G reen Ready mix C oncrete CEMENT BASED products: Green Concrete (25m 3 ) slab, new Jersey and concrete bricks (Feralpi/CSM) – Activities on going
FISSAC Pilots • Green Concrete (25m 3 ) slabs, New Jerseys and concrete lego bricks Feralpi/RINA CSM - "New Jersey" EAF slag - Platform/basement with Ecocement and EAF slags - Bricks/Lego with Ecocement and EAF slags
FISSAC Pilots • Rubber Wood Plastic Composites 10 m 2 of RWPC has been successfully produced. 51 m 2 of decking and 55 m 2 of cladding containing variations of different polymers (MDPE and LDPE mixed waste) have been produced.
FISSAC Case Studies REAL SCALE DEMONSTRATION • Case Study 1 Concrete pavement Adana – Turkey TCMB • Case Study 2 Autoclaved aerated concrete blocks Izmir – Turkey AKG • Case Study 3 Precast concrete pavers and new Jersey Barriers Madrid – Spain ACCIONA & FAB • Case Study 4 Eco-Wall and Eco-porcelain tiles Madrid – Spain KERABEN & ACC • Case Study 5 Innovative Wood Plastic Composites Madrid – Spain ECODEK&ACCIONA UK - ECODEK 17
FISSAC Case Studies • Case Study 1 Concrete pavement Adana – Turkey TCMB G reen Ready mix C oncrete (GC) 115m x 8m x 0,2m FISSAC Cement: Secondary Raw Materials: 5% glass waste, 5% ceramic waste and 2% ladle furnace slag GCs containing 882 kg of EAF slags as aggregates /m³ Heavy vehicle traffic
T5.3 Real Case Studies. On site installation FISSAC Case Studies • Case Study 2 Autoclaved aerated concrete blocks Real Building - İzmir,Turkey AKG FISSAC Cement 19
Case Study 3 Precast concrete pavement installation 20
T5.3 Real Case Studies. On site installation FISSAC Case Studies Case Study 3 Precast concrete pavement • Demopark Madrid, ACCIONA and FAB G reen C oncrete precast elements: 130 m 2 pavement and New jersey barriers FISSAC Cement: Secondary Raw Materials: 5% glass waste, 5% ceramic waste and 2% ladle furnace slag
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Case Study 3 Precast concrete New Jersey Barriers • 23
Case Study 4 Eco-Wall and Eco-porcelain tiles installation 24
Case Study 4 Eco-Wall and Eco-porcelain tiles • Madrid – Spain KERABEN & ACC 25
Case Study 4 Eco-Wall and Eco-porcelain tiles • Madrid – Spain KERABEN & ACC Outdoor pavement 26
Case Study 5 Innovative Wood Plastic Composites installation 27
Case Study 5 Innovative Wood Plastic Composites Madrid – Spain, ACCIONA. 28
Case Study 5 Innovative Wood Plastic Composites Madrid – Spain, ACCIONA. 29
Case Study 5 Innovative Wood Plastic Composites UK – ECODEK 30
FISSAC Pilots PILOTS CSA (2.1 tons) cement Green Concrete (25 m 3 ) slab – 80 m 2 preindustrial scale and Blended cement industrial production – Zestoa – Guipúzcoa TECNALIA 300 tons. Adana - TCMB Green Concrete (25m 3 ) slab, Rubber Wood Plastic new Jersey and concrete bricks Composites North Italy - FERALPI&CSM Madrid – Spain (ECODEK&ACC) 31
FISSAC Case Studies REAL SCALE DEMONSTRATION • Case Study 1 Concrete pavement Adana – Turkey TCMB • Case Study 2 Autoclaved aerated concrete blocks Izmir – Turkey AKG • Case Study 3 Precast concrete pavers and new Jersey Barriers Madrid – Spain ACCIONA & FAB • Case Study 4 Eco-Wall and Eco-porcelain tiles Madrid – Spain KERABEN & ACC • Case Study 5 Innovative Wood Plastic Composites Madrid – Spain ECODEK&ACCIONA UK - ECODEK 32
FISSAC Software Platform An important objective of the project is the introduction of a model for Industrial Symbiosis. For this, a specific tool is being developed and will be evaluated within the project: the FISSAC Software Platform . It will feature amongst others a Life Cycle based Multiple Factor Analysis, network indicators and GIS based capabilities. Capabilities Life-cycle assessment Life-cycle costing Material and energy flow analyses Multi-objective optimization Visualization & Diagrams Network analysis through industrial ecology metrics Graph and network topologies and industrial system modeling Innovative circular economy and industrial symbiosis indicator-based assessment
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