General Motors Corporation Intercept Packaging … simply better protection! Complete Packaging / Complete Protection - Short to Long Term - Indoor or outdoor FPM - Recyclable / Re-Usable / Green (c)2006 Engineered Materials Inc Red Bickerstaff - Volatile free – safe for all materials www.InterceptShrinkFilms.com - Meets all current European Laws www.StaticIntercept.com - Safe for workers and handlers 1
Intercept Technology Corrosion is caused by gases in the air... Some Corrosive Gases of Most Concern • Nitrous Oxides (NOx) . Effluent from gas powered forklift trucks, etc. • Ozone (O3) - reactive oxygen • Ozone acts as an accelerant making corrosion happen faster • Hydrogen Sulfide (H 2 S) and Sulfur Dioxides (SO2) • Carbonyl Sulfide (COS) (c)2006 Engineered Materials Inc • (very prevalent on oceans) • Hydrogen Chloride (HCl) 2
3 What is Corrosion? Technical Basis Intercept Technology (c)2006 Engineered Materials Inc
TM INTERCEPT INTERCEPT TECHNOLOGY INTERCEPT was developed and patented worldwide by Lucent Technologies Bell Labs (formerly AT&T). The technology is manufactured using solid state components providing permanent ESD protection (with an activation threshhold of 0.7 volts – capable of easily protecting even class 0 devices) with long term, non-contaminating corrosion protection. (c)2006 Engineered Materials Inc 4
Intercept Technology Test Using SEM-EDX (Scanning Electro-Microscope) Intercept - Sulfur Penetration 10 Equiv. Years Exposure to 14 7ppb H2S 12 12 58 um S/Cu Ratio um 10 H2S 8 6 4 Penetration (c)2006 Engineered Materials Inc 2 0 0 5 10 15 20 25 Depth (um) 5
Intercept Technology Intercept Technology Independent Lab ASTM B117 Testing Results 4 weeks (672 Hours) in Salt Fog Testing Intercept Technology VCI Protection Pink Poly Anti-Static Aluminized Polyester (c)2006 Engineered Materials Inc Testing Courtesy of American Competitiveness Institute (ACI) 6
7 Germany � Japan Intercept Technology (c)2006 Engineered Materials Inc
Intercept Technology Traditional Packaging Failed Shipping South Africa to India – Intercept Did not ... Intercept winner of Ford 6 Sigma Testing (c)2006 Engineered Materials Inc Ford Motor Company (SA) Engine blocks 8
Intercept Technology Weaving Machine traveling between Germany and Russia – ended up sitting outside for 3 months after 8 – 10 week sea shipment. (c)2006 Engineered Materials Inc Arrived in perfect condition. 4 mil Static Intercept – no heat sealing 9
10 Bobst from Sweden to US – Sea Shipment + Storage Everything was no degradation rust, no mold, perfect – no Intercept Technology (c)2006 Engineered Materials Inc
Intercept Technology Northrop uses Intercept Bags for containing, shipping and up to 2 year storage Intercept bag over and then Intercept Shrink film underneath Ford Motor confirmed in another 6 Sigma Test Protocol that protecting under an object is extremely critical – the most important factor in (c)2006 Engineered Materials Inc Corrosion protection after the selection of the proper material 11
12 ABB both in Sweden Intercept for storage and Shanghai have approved and use and shipment Intercept Technology (c)2006 Engineered Materials Inc
Intercept Technology Siemens Robicon for Westinghouse - Set aside for 2 year storage Also Approved: (c)2006 Engineered Materials Inc - L3 Communications (Bomb Scanners) - General Electric (Bomb Scanners and CAT-Scan Equipment) 13
Intercept Technology Analogic - Went from an 8 hour pack out to 10 mins (c)2006 Engineered Materials Inc - No failures on their CAT-Scans, bomb scanners, Sky Computers in over 12 years of working with Intercept 14
15 TM INTERCEPT TECHNOLOGY Processes / Products Seimens Radio (SRI) – Shipping Switch Gear Intercept Technology Taped (c)2006 Engineered Materials Inc
Intercept Technology Easy Handling – High Protection – Cost Savings A replacement for Mil 131J Foil (TACOM) BMW Axles shipping from South Africa to China (c)2006 Engineered Materials Inc 16
Intercept Technology GKN Driveline - UK Analysis: The problem was not just Corrosion, it was also the Swelling of the nylon fitting 2 Desiccant Pouches were used (c)2006 Engineered Materials Inc 17
Intercept Technology References INTERCEPT Application Drive Train Components – Germany to world-wide Reduction of processing time and cost. Axles – South Africa to China Replacement of Barrier systems with 65% Cost reduction. (ZF – Lemforder under BMW consent and ZF testing) Fuel Injection Components – Worldwide shipments Replacement of traditional methods, reduction of processing (c)2006 Engineered Materials Inc steps by 90% (Bosch) 18
Intercept Technology References Sinter metal Components -Germany to Mexico Reduction of oil-coating at manufacturing and avoiding cleaning before assembly in Mexico Engine Blocks – Germany to India Complete 6-Sigma testing phase consent. Engine blocks are shipped without coating to India for assembly. +120,000 Parts (c)2006 Engineered Materials Inc 10 Years 0 Rejections – 0 Rust 19
Intercept Technology References INTERCEPT Application Drive Train Components – Germany to world-wide Avoidance of secondary coating and cleaning processes. Gear Box – 15 Year Storage for end-of-life packaging Replacement of Barrier systems with 80% Cost reduction. (BMW) Engine Parts, Bulk Shipment – Spain to world-wide Complete replacement of traditional coating and barrier (c)2006 Engineered Materials Inc packaging 20
21 Cummins Engine – China to US Intercept Technology SKF (c)2006 Engineered Materials Inc
Intercept Technology Some Other Approvals • Intel – Packaging and storage of all tools going off-line (tools meaning all equipment involved in the making of wafers – large equipment) – Novellus Approval for new equipment • Boeing / Northrop / Raytheon / Thiokol / Hughes / ITT • Cisco Systems – Switch Gear and telecommunications equipment • Alcatel-Lucent – Switch Gear and telecommunications equipment • Singapore Technologies – Long term storage of military equipment • Karma Industries (c)2006 Engineered Materials Inc – Shipment and long term storage of mining equipment and hoists • Diebold – Shipment and long term storage of ATM equipment 22
23 � Without Intercept � With Intercept Intercept � Intercept Technology Without (c)2006 Engineered Materials Inc
24 Protecting your Investment and Your Product Intercept Technology www.InterceptShrinkFilms.com Or OR Intercept Technology (c)2006 Engineered Materials Inc
25 Intercept Technology – Simply Better Protection Intercept Technology (c)2006 Engineered Materials Inc
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