In-factory Machine Connectivity solution with Telit & Cisco Andras Nemes, Director, Strategic Partnerships, Telit… … ..
Digital manufacturing Current landscape Enterprise IT Factory OT Enterprise IT processes Heterogonous OT Systems not well integrated with OT that don ’ t necessary talk to Processes each other Custom integrations that do not scale and hard to manage MSMQ Result • Siloed Operations preventing wholistic view of operations • Weeks / months to make operational changes • Inability to predict impeding events & failures • Inability to offer new services
Digital manufacturing – capability maturity model Customer journey evolving with OT-IT convergence Offer new services integrating Innovate with supply chain, demand- Integrate with chain, enterprise distribution Predict systems and ad customer data analytics services for predictive Monitor and maintenance Manage for Monitor OEE and Operational KPIs Connect disparate factory machinery to Connect enhance existing HMI for improved Operational MSMQ visibility Enterprise IT Factory OT
Today’s IoT Solutions Can’t Easily Connect to Legacy Eqpt. Manufacturing Data Collection and Analytics Initiatives Industrial Analytics Customer Efficiency Initiatives Asset & Energy Manager Factory CPaaS MES How to How to What’s the What Data What Where to How to Connect? View? Format? to Select? Rate? Store? Manage? Countless New and Legacy Protocols
Typical Solution Requires Multiple Plant Floor PCs Manufacturing Data Collection and Analytics Initiatives Industrial Analytics Customer Efficiency Initiatives Asset & Energy Manager Factory CPaaS MES Plant Floor PCs: • Increased Security Risk • No Disaster Recovery • High Energy Usage • Labor Intensive Patching PC PC PC PC PC PC PC PC PC PC
deviceWISE Agents on IE Switches Allow Easy Data Access Manufacturing Data Collection and Analytics Initiatives Industrial Analytics Customer Efficiency Initiatives Asset & Energy Manager Factory CPaaS MES IOx IOx IOx IE4K IE4K IE4K w/ IOx w/ IOx w/ IOx
Introducing Cisco Telit deviceWise In-factory solution deviceWise Workbench • OT friendly IE4K Industrial gateway with interface to Telit deviceWise software connect & react IE4000 IOx Cisco IOx Fog Director • Deploy, manage and • Connectivity to wide-range of monitor at- machinery, protocol, machine data scale • Edge processing with Alerts / events
Benefits In-factory agility, security, uniformity with low total cost of ownership and time to value IE4000 IOx • Operator ease of use • Instant Connectivity to diverse • Ability to deploy changes in minutes machine data • Zero programming skills needs • No need for dedicated PC • Deployment simplification • Easy to deploy and scale from 1 to 1000’s of • Built-in security and compliance machines • Consistent framework for any Cisco IoT Gateway
Choice of IoT Gateways Application enabled IOx IOx IOx IOx Compute Module IR829 IE4000 IR809 CGR1240 Broad Proven Industrial Policy-based Connectivity Security Grade Management Ethernet HW Accelerated Ruggedized for Centralized § § § § Encryption shock/vibration, control Cellular 3G, 4G § IPSec VPN humidity, § LTE Network § temperature, 802.1x § Wi-Fi Security § § dust Firewall § Fog applications § DC power Identity Services § § supplies Securely Connecting Operational Assets
Monitor : Gaining insights into machine data for Monitor operational efficiency? Need: • How to monitor performance from disparate operations data? • How to simplify the configuration and deployment of monitoring logic? • How to deliver without custom code? • How to make it Operator friendly? • How to integrate with mobile, email, and alerting mechanisms? Data processing Modbus OPC-UA FOCAS MTConnect
Predict : How to enhance IT Analytical models with Predict Operational data to enhance business outcomes? Need: • How to integrate OT data with enterprise IT systems & models MSMQ Factory OT Enterprise IT
Solution: Built-in connectors to common enterprise applications • Leverage investment in current enterprise systems • Integration with legacy solutions • Built-in optional Cloud connectivity • No need to ‘touch’ the enterprise system MSMQ Integrates seamlessly to any application
PLC-BASED PLC-BASED INDUSTRIAL MONITORING INDUSTRIAL MONITORING Challenge Challenge Improve resource utilization, data quality and Integrate heterogeneous production assets from increase commonality across tools different suppliers Application Application Data integration with proprietary MES, IBM Data collection and integration with the American DB2 database, SQL and Activplant Camstar MES Axle & Manufacturing Things Things Production PLCs from Omron, Mitsubishi, Data collection from Siemens PLCs Siemens and Rockwell Data Data Manufacturing and quality control data for As-Built quality data with ability to scale to Many more… production of million items per day market demand Success stories
Call to action • Live demo at CiscoLive World of solutions • Talk to the experts Andras Nemes, Telit Todd Edmunds, Cisco • Ready for a PoC?
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