IMMA GLOBAL TECHNICK S.A. STEEL WORKS TANK FARM SOLUTIONS Steel Works Presentation
IMMA Tank Solutions • Petroleum & • High-Pressured Tanks Petrochemical • Gas Storage – Oil Refineries • Energy/ Power Generation – Chemical Plants • Mining – Marketing Terminals • Waste Treatment – Pipeline Terminals • Water Storage
Products Services – EFR Primary Seals – New Tank Construction – EFR Secondary Seals – Tank Repair & – IFR Primary Seals Maintenance – IFR Secondary Seals – Painting, – Internal Floating Roof Coating and Systems Lining – Roof Drain Systems – Calibration (“Strapping”) – Aluminum Geodesic Dome Roofs – Fabrication – Emission Control – Engineering Devices – Turnkey – Relief Valve Products Services – Arrestor Products
Vertically Integrated • Unique in the industry – we’re involved with all aspects of tanks • This level of involvement positions us to be a stronger partner – Better service capabilities (quality control, project management, supply chain) – We see how our solutions impact the life cycle of a tank, fostering innovation Product Design Product Engineering R&D and Testing Product Manufacturing Product Installation Continuous Project Management Innovation New Tank Construction Cycle Repair & Maintenance Coating & Lining Inspection & Strapping
Global Presence & Support IMMA Global Group, Owned Companies: IMMA Global A.S. IMMA Global Spl TSL Spl IMMA Global LLC IMMA Global Technick SA FEZA Oil Ltd. Cosmo Engineering LP IMMA Maritime S.A. IMMA Global Affiliates / Partnerships: Micro Energy LLC USA GEX-IMMA – Burkina Faso ATLANTIC-IMMA – Cameroon Petro-Chemical Solutions Ltd – Azerbaijan Ozata Shipyard, Turkey Yeditepe Construction Ltd – Turkey Hedef Glass – Turkey Uzman Makina – Turkey Gurlesenyil Treyler - Turkey
Experienced Team • High experienced and trained team to the AST market • Project managers and foreman highly experience in all forms of tank maintenance and repair projects and AST experience • Instrumental in developing major AST codes and standards High experienced and trained team • Trained according to onshore and offshore norms, • Certificated skilles, • JIT Production abilities • Custom solution at-site
Standardization Professional Organizations Standards Committees ü API ü NACE API CRE ü API SCAST Subgroup Fabrication ü ü NPRA ü NISTM API SCAST Subgroup Design ü ü ASME ü ILTA API CELE ü ü ASCE ü ASNT API Inspection Codes ü ü NFPA ü Various Global Organizations API Lightning Protection ü ü STI API 2000 ü API 620 ü Various ISO/Other Global Standards ü
Production • Both internal and external roof seals • Custom-hardened mill- run stainless steel – LONG LIFE and NO GAPS • Hanger/springs designed to distribute shoe pressure evenly – NO GAPS • Handle a wide range of rim spaces – NO GAPS • Best available fabric technology – LONG LIFE • Bolt-on, no hot work, in-service installation
Secondary Seals • Both internal and external roof seals • For steel or aluminum roofs • Custom-hardened mill-run stainless steel – LONG LIFE and NO GAPS • A broad selection of options to fit various requirements – Low profile options – Double wiper seal option • Best available fabric technology – LONG LIFE • Bolt-on, no hot work, in-service install
Internal Floating Roofs • A wide range of solutions – Aluminator FC (full contact zero-deck-seam emissions) – Aluminator 1000 (heavy operation skin and pontoon roof) – Unideck (moderate operation skin and pontoon roof) • Strongest structural systems in the industry • Structural rim options to handle heavy seal configurations • Chain-suspended option for safety, emissions and flexibility
Aluminum Domes • Designed using HMT’s proprietary, automated 3D design software – Cuts design time by 95% – Automated FEA and interference checks – Over 350 domes complete; zero errors • Automated manufacturing means excellent quality and tight fit – 100% of structure and panels cut and punched using DXF files directly exported from design software – NO ERRORS means NO fit-up issues, perfect alignment, tight fit • Triple seal hub: unparalleled leak prevention • Overlapped panel design for maximum protection from leaks
Roof Drain • Unmatched in the industry due to: – Reliability – No kinking – No swivel hinge mechanism – Maintains continuous downward pitch to stay drained and dry – Never gets tangled on columns or legs – Never gets crushed by landing legs – Unmatched product compatibility
Emission Control Devices Gauge Pole Float Gauge Pole Leg Socks and Sleeve Basin
Emission Control - DSS TM WHAT IS DSS™ ? A proven patented technology that went § inserted in fuel tanks, prevents explosions and the spread of fire. DSS™ is made of a special aluminum alloy § mesh material, with specific size hexagonal shape openings (approximately 2.5 mm), available in various sizes rolls adaptable to any tank size and shape. DSS™ applied tanks, filling over 90% of the § cavity. DSS™ only displaces 1.6% of the fuel and § adds negligible weight. Manufactured in various sizes rolls adaptable § to any tank size and shape .
Emission Control - DSS TM What is DSS™ BENEFITS? PREVENTS EXPLOSIONS AND THE SPREAD OF FIRES. § No More Explosions !!! REDUCES FUEL EVAPORATION up to 50% to save fuel § PREVENTS CORROSION § No More Corrosion Effected Tank. Replacement Or Maintenance ALLOWS REPAIR WORK ON FILLED FUEL TANKS: No § need to discharge any tank to repair! Huge Savings of Repair & Productivity No life limit and is transferable from one fuel tank to § another 100% recyclable § One time application with no recurring costs after § installation
Relief Valve & Flame Arrestor Products Free Vent - End of Line Gauge Hatches Pressure Vacuum In-Line Relief Valves Deflagration (Breather Vents) Emergency Pressure Detonation Vent Valves Relief Valves
Comprehensive Tank Services • Repair & Maintenance • Painting, Coating & Lining • Tank Inspection • Calibration (“Strapping”) • Fabrication • Engineering • Turnkey Maintenance Management • DSS TM Implementation on Existing Tanks
In-house Component Production q CNC –Milling: optimal sizes: 8 – 200 mm for 4ax and 6ax, Maximum 1000x600x600 mm for 3ax milling q CNC- Turning: from Ø5 mm till Ø270 mm q CNC- Turning and Milling with C axis: till Ø270 mm. q Surface treatments for machined parts are possible q 3D – Measurements q Design and CNC Programming using with CAD-CAM Systems q Optimizing of machining process Our high qualified experienced personal and best suited machine park is grant for our quality. QUALITY � COST � FLEXIBILITY � RELIABILITY � JUST-IN-TIME DELIVERY
Fabrication Services • Full range of welding capabilities • CNC burning tables • Full range of non-destructive weld examination • Qualified & certified welders • Qualified & certified inspection Platforms Carbon steel floating Bleeder vents Wind girders Goose neck vents roofs and pontoon Staircases, spiral Gauge pole and gauge Floating suction lines Overfill vents sections and radial pole ladders Fabrication of under- Vent hoods Rolling ladders Vertical cage ladders Negotiator seals for ground pipe spools Shafts, flanges Retrofit stair treads gauge poles/columns Thickened inserts Suction troughs for rolling ladders Pipe caps & dished heads (per API 650) Diffusers Weirs Fire fighting foam Galvanized stairs and Rafters Leg sleeves chambers Gauge hatches platforms Quick draw sumps Sample funnels Fire fighting foam Emergency drains Application of protective suppression systems Roof sumps Float wells coatings Nozzles
Turnkey Maintenance Management • We work with tank owners to develop customized maintenance management programs • Designed to meet specific facility needs • Can include any or all of the services we provide – Blinding – Foundation – Maintenance – Cleaning – Insulation Ø Grounds Ø Roads – Scaffolding – Repairs Ø Drains – Tank demolition – Testing Ø Fence – Scrap Removal – NDE Repairs Ø Firewall – Sand Installation – Lining and Coating Ø Sloping – Cathodic Protection – Calibration – Inspection – Survey of Area
Any custom requirements also most welcome! Turkey HQ: barbaros bulvarı, uygur iş merkezi ,no: 102, kat: 5/2, zincirlikuyu, 34340 istanbul Belgium: rue de l'industrie 17D 1400 nivelles tel: +90 212 337 3657 ● fax: +90 212 337 3610 info@ immaglobal .com ● www .immaglobal .com Turkey ● Belgium ● UK ● USA ● HK ● Bulgaria ● Azerbaijan ● Kazakhstan ● Cameroon
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