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CHANGING THE WAY THE WORLD DESIGNS AND MANUFACTURES Stephen Nigro President, 3D Printing Business, HP Inc.
SIX LEVERS FOR DISRUPTING THE $12T MANUFACTURING SECTOR SIX KEYS TO TRANSFORM MANUFACTURING SECTOR OFFERS THE $12T MARKET GREAT POTENTIAL FOR 3D PRINTING Unlock Manufacturing Material Material Product price capabilities selection $12T Accelerate Design for New supply Standards additive chain and policy 3D Printing
MAKING THE LEAP TO FACTORY PRODUCTION
MASS PRODUCTION WHAT IT TAKES Disruptive Superior Breakthrough technology economics quality
THE WORLD RUNS ON METALS Relative cost World production Material (Million TONS) (approximate) Aluminum 18 M 3x Copper 11 M 5x Zinc 7 M 4x 3x Lead 5 M Nickel 0.7 M 10x Metals and alloys Magnesium 0.4 M 8x Tin 0.3 M 20x Titanium 0.1 M 26x
SPECIALIZED PARTS VS. MASS PRODUCTION Aerospace (1,700+) Medical Equipment (~30M) Industrial Equipment (62M+) Automotive (81M+) Aluminum 12% Aluminum 42% Steel = Majority Steel 50% Steel 23% Steel 51% = 1million
THE EVOLUTION OF METALS MANUFACTURING Investment Press and Metal injection Machining Laser casting sinter molding Used for more 1880s+ 1950s+ 1970s+ 1995+ than 5,000 years $12B+ $500B+ $5B+ $2B+ $<1B
DRIVING BREAKTHROUGH ECONOMICS Roller Finger Follower Grasper Automotive valve train for cylinder shutoff Surgical tool for removing tissue Cost 1 High tooling cost, low material weight High tooling cost, low material weight MIM (50K) $ 2.1 $1 2 Laser $40.0 -$50.0 $10.0 -$11.0 HP Metal Jet $2.1 $0.9 ~50K 60K Break-even point 1) Approximate cost of engineering design, post processing, QA, and packaging is not included in the total MJ part cost and a print cost of $350,000 is applied to the MJ part cost. 2) Instant Laser printing quotes on www.3dhubs.com
QUALITY FOR MASS PRODUCTION Elongation at break over 40% Quality Mechanical Properties Yield strength above 200 MPa Good surface Ultimate tensile strength above 500 MPa quality 2 Fulfill all Homogenous microstructure 3 requirements of Ra 4-7µm ASTM and ISO Expected: no anisotropic mechanical properties Rz 25-40µm (according to microstructure) standards Low porosity (less than 0.5%) 4 “Inspire believes in the strengths “HP is on the leading edge in of the HP Metal Jet process” 1 additive manufacturing” 1) Based on benchmarks July 2018 2) Improved to other benchmarked additive processes such as DMD, LBPF, EBPF 3) Based on EBSD measurements of 2 samples 4) Based on optical cross-section analysis
INTRODUCING HP METAL JET DESIGNED FOR MASS PRODUCTION Up to 50x Cost effective solution High-quality final more productive for high-volume metal parts than other binder jetting and featuring low Mechanical properties laser processes acquisition and exceeding industry standards operational costs 430 x 320 x 200mm Less than $399K Stainless steel
HP’S WINNING HAND 2X 2X pr printb tbars, Advance nced b bind nding ng che chemistr tries 4X no nozzle d densi nsity ty ( <1% <1% by w y weight ht )
FUNDAMENTAL HP ADVANTAGE Drops per second For 30+ years, HP Thermal Inkjet printer 100 billion performance has Ge Gen 4 4 doubled 10 billion 1 billion every 18 months 100 million Gen en 3 3 10 million 1 million Gen 2 n 2 100,000 HP HP Inkje jet “Mo Moore re’s L Law” Ge Gen 1 1 10,000 Year 1984 2019
HP METAL JET ROADMAP 2021 2020 HP Metal Jet broad 2019 availability HP Metal Jet TODAY select availability Metal Jet Production HP Metal Jet Service producing parts with GKN and Parmatech
CEO, GKN Powder Metallurgy
WORLD’S LARGEST PROVIDER OF POWDER METAL SOLUTIONS #1 global producer Global #2 global producer of precision powder market leader of powder metal metal parts Driving 300,000 tons 13 million business wins of powder sold p.a. parts daily
BRINGING METAL AM INTO MASS PRODUCTION DESIGN WEIGHT TIME TO SCALABLE FREEDOM REDUCTION MARKET PRODUCTION
Head of Technology Planning & Development, Volkswagen
VOLKSWAGEN GROUP Finance Production Production per day Revenue: 217 Mrd. € 10.75 Mio. Vehicles Ø 40.000 Vehicles/day Production plants Employees Vehicle Portfolio 122 Worldwide 627.000 340 vehicle types
MULTI-YEAR ROADMAP 2021+ New Platforms (eg EV), Safety Certified 2019+ Functional Production Today Mass Customization
WORLD’S LEADING INNOVATORS ACROSS INDUSTRIES
PRODUCTION FOR EVERYONE
CHANGING THE WAY THE WORLD DESIGNS & MANUFACTURES
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