Gibo Plast A/S 2017
Gibo Plast A/S
Gibo A/S a member of … SP Group A/S is listed on the Nasdaq OMX, Copenhagen
About SP Group A/S Manufacturer of moulded plastic components + performer of coatings on plastic and metal components Leading supplier of plastic manufactured products for the manufacturing industry in Denmark Significant exports and production from own factories abroad Subsidiaries in Denmark, Sweden, the Netherlands, Poland, USA, Canada, Brazil and China
SP GROUP – AN OVERVIEW SP Group A/S Surface solutions Plastic solutions Coating Polyurethane (PUR) Vacuum forming Injection moulding Accoat A/S Tinby A/S Gibo Plast A/S SP Moulding A/S Accoat do Brasil Ltda. Tinby Sp. z o.o. Gibo Sp. z o.o. SP Moulding Poland Sp. z o.o. Accoat Technology ApS Tinby Co., Ltd. SP Moulding (Suzhou) Co., Ltd. Tinby Denmark A/S Sander Tech ApS Tinby Inc. Ergomat A/S Plexx AS/Opido AB Ulstrup Plast A/S Ulstrup Plast s.r.o. SP Extrusion Ergomat-Nederland B.V. Ergomat Sweden AB Ergomat Inc. Ergomat Canada Inc. SP Medical A/S Ergomat Sp. z o.o. We act as an innovative, reliable and competitive SP Medical Poland Sp. z o.o. partner for our customers TPI Polytechniek B.V. TPI Polytechniek ApS MedicoPack A/S Brdr. Bourghardt AB Baltic Rim Ltd.
Value Creation - SP Group A/S
Key Figures – SP Group A/S Employees: Approx. 1,650 persons Revenue: Approx. 1,650 DKKm Foreign sales: Directly approx. 50% Built-up area: Approx. 120,000 m²
Gibo Plast – an overview Experienced in thermoforming of technical plastic parts since 1980’s History goes further back, through acquisitions of smaller Danish companies. Focus mainly on sub supplying large demanding customers Q4 2016, Aquired Plexx/Opido Export share: >60% 30.500 m2 Production area 175 employees
Skjern, DK 12.500 m 2 11 vacuum forming machines 6 CNC milling machines Tool shop, maintenance 55 employees Sieradz, PL 10.000 m 2 14 vacuum forming machines 10 CNC milling machine Assembly, Tool shop, maintenance 70 employees
Plexx Oslo, Norway 1250 m 2 Sales Office and stock 5 employees Opido Lagan, Sweden 6.500 m 2 9 vacuum forming machines 9 CNC milling machines Tool shop, maintenance 45 employees
Our core competences: Plastic materials for vacuum forming Possibilities within vacuum forming Traditional vacuum forming • High Pressure forming • Twin Sheet forming • XL parts (4,2 x 2,5) • Transparent parts (white room) • CNC finishing (5 axis CNC milling) Moulds, prototype molding and fixtures Automated, high volume vacuum forming Assembly – system delivery Advanced logistics (VMI, EDI)
Vacuum forming - how it works 1. Vacuum forming tool. The vacuum forming tool is placed in a vacuum forming machine. 2. Heating. The sheet to be formed is heated from above and below to between +170-210 degrees C.e till +170-210 grader. 3. Pre-expansion. The warm and soft sheet is expanded and the forming tool is moved upwards towards the plastic material. 4. Vacuum forming. Using the vacuum the plastic material is formed over the forming tool. 5. Cooling. After cooling the forming tool moves downwards and the product is then ready for trimming.
TwinSheet - how it works 1. Vacuum forming tool. The tool is placed in the TwinSheet machine. The sheets are inserted. 2. Heating. The sheets to be formed are heated from above and below to between +170-210 ° C 3. Vacuum forming. Using the vacuum the plastic material is formed in the forming tools. The edges are welded together in the same process. 4. Cooling. Once the sheet has been moulded it is cooled and is then ready for trimming.
High Pressure - how it works 1. Vacuum forming tool . The tool is placed in the High Pressure machine. The sheet is inserted. 2. Heating. The sheet to be formed is heated from above and below to between +170-210 ° C. 3. Compressed air. Using compressed air, the warm and soft sheet is pushed down into the tool. Up to a pressure of 5 bar. Around five times the pressure used in the traditional vacuum-forming process. 4. Cooling. Once the sheet has been moulded it is cooled and is then ready for trimming.
ORS - Opido Reinforcement System
Atlas Copco Customers Butchers & Bikes Cargotec Gram Commercial Dagro Eissmann Nycopac Nilfisk Outdoors Scania Siemens Wind Power Velux Vestas Vestfrost Winther
Quality: ISO 9001 ISO 14001 OHSAS 18001 DIN 6701-2 TS16949 in 2017
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