General Presentation General Presentation Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation General Presentation 1. Integrale Consulting 2. Services & Capabilities INDEX 3. Presence 4. Why Integrale? 5. Advantages 6. Task Force Team Readiness 7. IC’s Assets 8. Customers 9. Program Launching 10. Worldwide Experiences 11. Main contacts Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX INTEGRALE CONSULTING INTEGRALE CONSULTING SERVICES & CAPABILITIES PRESENCE ORIGINS WHY INTEGRALE? Since 1982, IC has been assisting in developing and launching projects in the automotive ADVANTAGES industry all over the World, applying the philosophy predicated by the Q101 (actual QS) Quality TASK FORCE IC’s ASSETS Systems continuing the job started by our founder, Mr. Julio Garcia, in 1974 as Ford VEP Staff. CUSTOMERS PROGRAM LAUNCHING INTEGRALE’S DEFINITION WORLWIDE EXPERIENCE Integrale Consulting is a specialist in crisis management related to quality assurance. IC MAIN CONTACTS capabilities cover from simple inspections through engineering changes monitoring to the most complex repairs in engines, vehicle components and vehicle on wheels, including customer’s team coaching to achieve best results based on our deep knowledge of the Lean Manufacturing philosophy. OUR MISSION IS TO ASSIST COMPANIES IMPLEMENTING THE MOST EFFICIENT SOLUTIONS TO THEIR DAILY CHALLENGES Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES INTEGRALE CONSULTING SERVICES & CAPABILITIES PRESENCE DEVELOPMENT OF NEW DEVELOPMENT OF NEW Quality Operating Systems Team development, Training & Coaching WHY INTEGRALE? SUPPLIERS SUPPLIERS ADVANTAGES TASK FORCE PROJECT LAUNCHING IC’s ASSETS SUPPORT New products PROJECT LAUNCHING Knowledge and experience CUSTOMERS PROGRAM LAUNCHING RESIDENT ENGINEER Product development support & on site Own trained engineers on the Ford QS and WORLWIDE EXPERIENCE RESIDENT ENGINEER proactive assistance FPS system MAIN CONTACTS Spot actions, Reworks, transport INTERIM NDT, Mechanic, Electric & Electronic, INTERIM claims, 100% Inspections, capability to Painting & Body works, Machine Vision COUNTERMEASURES design & produce specific tools, etc COUNTERMEASURES Systems Development, etc. Subassembly, Alternative process design, QA Management, System audits, MSA Support, PRODUCTION & QUALITY Interim process execution & team Control plan assessment, G8D training, PCA’s RELATED ACTIONS providing monitoring, design capabilities, Team Coaching, etc. Fully trained human resources and Finished components, vehicles & REPAIRS & RETROFITS REPAIRS & RETROFITS high-level engineering and equipment engines Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES INTEGRALE CONSULTING SERVICES & CAPABILITIES PRESENCE � NEW ACTIVITIES WHY INTEGRALE? ADVANTAGES DEVELOPMENT OF NEW Robotic Islands, Vehicle platforms, TASK FORCE LINE TOOLING Partners with more than 47 years of SUPPLIERS conveyors, Welding stations, etc. IC’s ASSETS experience CUSTOMERS PROJECT LAUNCHING Provide engineers and technicians PROGRAM LAUNCHING Wide portfolio of engineers and technicians, ENGINEERING for Project managing, project SUPPORT own trained on the Ford QS and FPS system WORLWIDE EXPERIENCE OUTSOURCING launching, design, metrology, etc,. MAIN CONTACTS RESIDENT ENGINEER Own-designed and tailor made working AUTOMATISMS Know-how and experience on machine vision and automatic stations based on system and quality systems DEVELOPMENT Machine Vision systems TRUE LEAN INTERIM A team of experts on the application of Coaching and assessment on the Lean Manufacturing through more than 30 MANUFACTURING COUNTERMEASURES implementation of Lean Manufacturing years IMPLEMENTATION Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES – LINE TOOLING (1/3) INTEGRALE CONSULTING SERVICES & CAPABILITIES � Close cooperation with partners with more than 47 years in the business PRESENCE WHY INTEGRALE? ADVANTAGES TASK FORCE IC’s ASSETS CUSTOMERS PROGRAM LAUNCHING WORLWIDE EXPERIENCE MAIN CONTACTS Assembly and painting Machining and manufacturing Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES – LINE TOOLING (2/3) INTEGRALE CONSULTING SERVICES & CAPABILITIES � Close cooperation with partners with more than 47 years in the business PRESENCE WHY INTEGRALE? ADVANTAGES TASK FORCE IC’s ASSETS CUSTOMERS PROGRAM LAUNCHING WORLWIDE EXPERIENCE MAIN CONTACTS Platforms Vehicle nominal back Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES – LINE TOOLING (3/3) INTEGRALE CONSULTING SERVICES & CAPABILITIES � Close cooperation with partners with more than 47 years in the business PRESENCE WHY INTEGRALE? ADVANTAGES TASK FORCE IC’s ASSETS CUSTOMERS PROGRAM LAUNCHING WORLWIDE EXPERIENCE MAIN CONTACTS Welding pallets Robotic Islands Box side Welding tools body side Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES – ENGINEERING OUTSOURCING INTEGRALE CONSULTING SERVICES & CAPABILITIES PRESENCE IC can provide teams of engineers and technicians, for working as intern personnel or giving support directly WHY INTEGRALE? stablished at the clients location. IC provides maximum flexibility on project development. ADVANTAGES TASK FORCE The most common services provided are: IC’s ASSETS CUSTOMERS • Product Development • Organization of engineering equipment PROGRAM LAUNCHING • Project Managers • Design of Plastic Parts WORLWIDE EXPERIENCE • Project Engineers • Manufacturability MAIN CONTACTS • Quality Engineers • Product Validation • Technical metrology • Suppliers selection • CAE Simulation • Technical design of assembly and welding lines • Specialists in cost/weight savings • … • Mould Design • CAD/CAE Selection Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES – TRUE LEAN MANUFACTURING IMPL. INTEGRALE CONSULTING SERVICES & CAPABILITIES INTEGRALE LEAN SOLUTIONS PRESENCE WHY INTEGRALE? ADVANTAGES Expand IC engineering outsourcing services and our lean manufacturing coaching capabilities TASK FORCE IC’s ASSETS Integrale Lean Solutions is a company formed by a team of experts in the coaching and management of CUSTOMERS Organizations to achieve the Excellence by applying the Lean Manufacturing Culture directly implemented by the PROGRAM LAUNCHING employees at all levels. WORLWIDE EXPERIENCE MAIN CONTACTS More than 30 years applying the Lean Transformation with excellent results in the Automotive industry is the grant of our worldwide recognized experience and know-how. Our services range from one-on-one staff coaching to management assistance, design and implementation of actuation strategies or team development. Our innovating capabilities to implement Lean Manufacturing and tools in different businesses, industries, countries and cultures has been since our beginning, the common factor to our success and recognition. We are experts in teaching and applying the Lean Culture and Lean Manufacturing to help organizations move forward, achieving outstanding results, conducted by the own employees and plant teams and maximizing their own and shareholder’s satisfaction as well as assuring the best future for the Business. Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
General Presentation INDEX SERVICES & CAPABILITIES INTEGRALE CONSULTING SERVICES & CAPABILITIES � IC follows a path clearly differentiated from the major part of the industry. Reinvesting in PRESENCE WHY INTEGRALE? technical resources and technologies is a standard policy ADVANTAGES � Through the years, IC has evolved from simple visual inspections and manual reporting to TASK FORCE the use of modern tools, automatisms and machine vision systems, to solve the more IC’s ASSETS complex problems. All of it coordinated through our own operating systems allowing best CUSTOMERS control of inventory, traceability data and reporting needs PROGRAM LAUNCHING WORLWIDE EXPERIENCE MAIN CONTACTS Automatisms Visual On-purpose Non-destructive Simple Tools Gauges and machine inspections designed tools tests vision systems Ed.7 Created by:J. García, Date:27/05/2015 , Approved by: J.García, Date: May. 2015, Updated by: C. Micó Date: March 2017
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