SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 1 - Fascination ¡Blu
SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 2 - SMART SOLUTIONS TO DRIVE THE FUTURE SINGULUS TECHNOLOGIES Fascination Blu Reloaded 2011 March 2011 Stephan Hotz BD-R/RE Cover-Layer System and Inline Solution
Agenda SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 3 - -1- Experience from INDIGO and BLULINE II -2- BD-R/RE LTH and HTL Technology -3- BD-R/RE Solutions
Milestones BLULINE II SL/DL SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 4 - � 2004: Cooperation with SONY for BD 25 Film Technology � February 2005: First BLULINEs BD 25 Film- and Spin-Technology � April 2005: First playable BD 25 � October 2005: Start of delivery first BLULINEs BD 25 to customers � March 2006: World premiere of BLULINE � Summer 2006 Installed BLULINEs dominant at Customer site � 2007 First year of Blu-ray Disc Mass Production with Singulus Equipment � March 2007: Start of cooperation with Sony DADC for Wet-Embossing Technology � May 2007: Startup wet-embossing process for BD 50 in Kahl � January 2008: Integration of INDIGO into Singulus portfolio � February 2008: World premiere of BLULINE II SL/DL � As of today over 85 BD Lines installed
Singulus Blu-ray Disc Lines SINGULUS TECHNOLOGIES Installed Base World Wide Fascination Blu � March 2011 - 5 - EUROPE Total over 85 Blu-ray Disc Lines installed 26 BD Lines at more than 30 Customers all BD-ROM ASIA USA and SA 20 BD Lines 40 BD Lines 8 BD-ROM all BD-ROM 12 BD-R/RE
SINGULUS TECHNOLOGIES BLULINE II SL/DL Fascination Blu � March 2011 - 6 -
BLULINE II SL/DL Material Flow SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 7 - 7 8 11 3 5 1 Molding 12 2 Cooling 6 3 Metallization Layer 0 4 4 Base-Resin 9 5 Pit-Resin 10 6 Pre-Curing 7 Wet-Embossing 8 Metallization Layer 1 9 Cover-Resin 10 Hardcoat-Resin 2 11 Barrier Layer 12 Final Inspection 1
INDIGO BD-R/RE SL Material Flow SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 8 -
BD-R 4x HTL and BD-RE 2x HTL Inline Solution (1 st Gen.) SINGULUS TECHNOLOGIES 6.5s cycle time Fascination Blu � March 2011 - 9 - MoldPro Modulus/Sprinter Input Buffer BLULINE I Cooling Conveyor Laser Manual Buffer Marker Substrate Air-blower scanner (optional) BD-R molder
Agenda SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 10 - -1- Experience from INDIGO and BLULINE II -2- BD-R/RE HTL and LTH Technology -3- BD-R/RE Solutions
Example for BD-R LTH Disc Structure (Gen. 1) SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 11 - 1,Molded Substrate 1.1mm Thickness 2,Reflecting Layer 3,Recording Layer (Dye) 4,Barrier Layer 5,Soft Cover Layer 25um thickness ��������������������������������� ������������������������������ ① IMM ⑦ Hardcoat Output with final scanner buffer and laser marker Aircushion Oven ⑥ hard Cover Layer ② SP1 (Ag+) Edge clean& surface clean Buffer unit with ③ Dye module ⑤ Soft Cover dye Scanner ④ Layer SP2 (ZnS.SiO 2 ) or DC ZSSO
Example for Layer structure of BD-R 4X and 6X HTL and SINGULUS TECHNOLOGIES Example for Layer structure of BD-RE 2X HTL Fascination Blu � March 2011 - 12 - BD-R BD-R/RE Laser Laser Hard Coating Hard Coating Cover Layer Cover Layer ZnS-SiO 2 ZnS-SiO 2 Si Oxide Cu-Alloy Phase-Change ZnS-SiO 2 Oxide Oxide(ZSSO) ZnS-SiO 2 Oxide Ag PC Substrate 1.1mm Ag-Alloy 1.1mm PC Substrate
Agenda SINGULUS TECHNOLOGIES Fascination Blu � March 2011 - 14 - -1- Experience from INDIGO and BLULINE II -2- BD-R/RE LTH and HTL Technology -3- BD-R/RE Solutions
BD-R/RE Cover-Layer System SINGULUS TECHNOLOGIES Material Flow � Solution A Fascination Blu � March 2011 - 15 - Interface to Customer Line 1. Input handling 2. Tempering Table 3. Cover-Resin Dosing Track 1/2 4. 15 Cover-Resin IR-Treatment Track 1/2 5. 4 Cover-Resin UV-Spin-Cure Track 1/2 6. 5 Cover-Resin UV-Final-Cure 7. 9 8 Hardcoat-Resin Dosing Track 1/2 8. Hardcoat-Resin Spinning Track 1/2 9. 3 14 6 10. Hardcoat-Resin UV-Cure 11 11. Disc Handling 12. Turn table 10 13. Turnhandling 4 14. Transfer handling 2 5 12 15. SiN Sputtering 17 7 16. Turnhandling 13 17. Output handling 1 9 18. Interface to Customer line 18 6 8 16
BD-R 1-6x and BD-RE 1-2x SINGULUS TECHNOLOGIES HTL Inline Solution (2 nd Gen.) Fascination Blu � March 2011 - 16 - BD-R Inline Solution: Auxiliary Equipment: BD-R Additional Invest: How to produce BD-R? Molder Interface II / Buffer II Signal Tester 1. Make the decision to produce BD-R with HTL- Conveyor BCA-Module TE/FE Checker or LTH- Technology Interface I / Buffer I BCA-Marker Offline Inspection 2. Get Equipment to produce BD-R Sprinter 9 Layer Thickness Measuring Laser-Marker 3. Get process package to produce BD-R 4x HTL One set of production tools Cover-Layer System Sprinter 9 4. Obtain FLLA License for BD-R U$ 15.000,- for 5 Inline Scanner years 5. Apply for your Disc MID code 2xRF 6. Get your BD-R verified 4xDC (R) 7. BD-R production and royalty payment U$ cent 5xDC (RE) 6.5 per disc 8. Get the BD-R disc and MID code accepted at the drive manufacturer Interface I and Buffer I Auxiliary Equipment Cover Layer System Tempering Conveyor BD-R/RE molder BCA-Module BCA-Marker Interface II Cover-Resin and Laser-Marker Hardcoat-Resin Buffer II SiN-Backside-Coating Inline-Scanner
The Best meets The Best SINGULUS TECHNOLOGIES Singulus meets Oerlikon � Your BD-R/RE Inline Solution Fascination Blu � March 2011 - 18 - ������������������������ Singulus Line Oerlikon Sprinter World Class Process Partner
SINGULUS TECHNOLOGIES YOUR TOTAL SOLUTION FOR BD Fascination Blu � March 2011 - 19 -
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