FAG VarioSense Bearing Mechatronics Schaeffler Technologies AG - PowerPoint PPT Presentation

FAG VarioSense Bearing Mechatronics Schaeffler Technologies AG & Co. KG

Introduction Motivation Load Global trend to Sensorizing Vibration/  Intelligent and interconnected industrial facilities Displacement Acceleration  Information of the operating condition Angle Temperature  Demand for information for self-controlling processes Direction of rotation Rotation speed Digitalization / IoT  Smart sensors are Enabler for digitalization / IoT FAG VarioSense Bearing  Sensor data are the key to new services   Process control + digitalization FAG VarioSense – modular Enabler 2 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Configuration options  Standard bearings with excellent Customized sensor configuration mechanical performance for simultaneous measurement of various parameters  Circular module carrier (cluster) measurable parameters: Rotation speed Displacement Load Vibration  Width of sensor module: 7mm  No extra radial space needed Direction of rotation Temperature Angle etc.  Integration of various measurements Designed for variable rolling bearing types and sizes and parameters possible  Customized sensor configuration  Identical dimensions for all configurations  Easy Plug & Play installation  Tangential/Axial cable output at outer ring  only suitable for stationary outer ring 3 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Design Encoder Cluster housing Functional modules Supporting ring Interfacebox 1) Rolling bearing  Energy supply  Signal conditioning  Connectivity 1 ) only required for temperature and/or displacement and/or vibration 4 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Overview DGBB 62xx (05, 06, 07, 08, 09, 10) further bearing types and sizes under development  Rotation speed  Temperature  Displacement  Force  Vibration  Angle Measurement  Energy Harvesting  Radio  … 5 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Rotation speed / Direction of rotation Rotation speed / Direction of rotation  Higher maximum rotational speed 2)  Higher voltage range (4.5 V – 30 V DC) 2)  Narrower phase shift tolerances 2)  Sensor independent of encoder pole pitch  Sensor can be combined with many bearing types and diameters  Operating temperature between - 40 and + 125 °C 2)  A/B Open Collector 24 V DC, Conversion for Speed 2 ) compared to competitor 6 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Temperature und Displacement / Force Temperature Displacement / Force  Sensing point: PCB / Chip  Integrated temperature compensation and signal filtering  Temperature measurement range between  Accuracy and resolution measurement is application - 40 and + 125 °C dependent (stiffness, mounting conditions, force directions, bearing type, …)  Operating temperature between  Operating temperature between - 40 and + 105 °C - 40 and + 125 °C  Resolution: 0.5 °C Sensing point 7 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features External Interface External Interface 1)  A/B Open Collector 24 V DC, Conversion for Speed  2 analog outputs (4 - 20 mA)  RS-485 interface  IP67  USB  Interface 12-30 V DC Dimension: L x W x H: 100 x 65 x 40  Cable distance between sensor bearing unit and interface 0.5 m 1) only required for temperature and displacement / force 8 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Customer Benefits Main Highlights Competitive Advantages  One bearing provides room for multiple functionalities (displacement / force, temperature)  Mounting space sufficient for several configurations  Wide range of configurations possible Benefits  Standardized Schaeffler bearings as basis  Configure to order from speed, temperature and displacement/force  Wide range of possible applications can be covered  Plug & Play solution  Enabler for IoT  Exchangeability with market standard  Expandable to further sensing needs  Schaeffler as your system supplier for sensorized bearings 9 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

FAG VarioSense Bearing Summary FAG VarioSense Bearing  Configurable  Multiple measurement parameters integrated  Future-proof through functional modules  Standard construction space Supporting ring Cluster-housing  Enabler for digitalization Encoder Would you like to have more information? Functional modules Contact us: fag-variosense@schaeffler.com Standard bearing 10 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Evolution: Spindle Sense 11 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Evolution: Spindle Sense 12 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG

Technical Product Features Evolution: Spindle Sense 13 10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG