EPOXY RESIN DEMONSTRATES INTEGRITY & FINANCIAL ADVANTAGES IN O&G WELL ABANDONMENTS Tyler James: IOGCC 2018
CSI Technologies, LLC 1. Research Quality Lab 2. Team of Well Integrity Specialists
The Number of Wells Needing to be Plugged and Abandoned Why is it a problem: Cost Why plug and abandon: Risk
The cost to restore zonal isolation for uneconomic wells Reduce Cost The Solution:
Evaluate Innovate Re-regulate
Evaluate Evaluate post P&A well integrity Evaluate P&A cost
SCP Occurrence 100 87% 90 80 After Stimulation 70 Before Stimulation % of Wells 60 50 40 30 18% 20 10 0 PRE REGULATION POST REGULATION CHANGE CHANGE
A Annulus B Annulus B & C Annuli B, C, & D Annuli
B Annulus
Evaluate Evaluate post P&A well integrity Moving in the correct direction Evaluate P&A cost Identify largest impact areas
Innovate Alternative methods to place barrier material Alternative barrier materials
Alternative barrier materials Mechanical Failures Micro-annulus Dehydration Chemical Attack Contamination
Mechanical Properties Tensile Strength Compressive Strength 4000 9000 8000 3500 7000 3000 6000 2500 5000 PSI PSI 2000 4000 1500 3000 1000 2000 500 1000 0 0 ControlSEAL Cement ControlSEAL Cement 15 10/4/2018
16 10/4/2018
Solids Free 17 10/4/2018
Tensile Strength in Calcium Bromide 4000 3500 3000 2500 PSI 2000 1500 1000 500 0 18 10/4/2018
19 10/4/2018
Innovate Alternative methods to place barrier material • Limited Alternative barrier materials • Developed
Re-regulate Regulations are currently limited to cement
Case Study 13,000 psi wellhead pressure BOP use not feasible Obstruction in the flow path Needed to isolate formation at 30,000 ft MD 23 10/4/2018
The Operation: Abandon Pumped 37 bbls of ControlSEAL Injected 10 bbls of resin into formation 24 10/4/2018
The Success Well killed and pressure isolated No Health, Safety, Environmental incidents Significant financial benefits for operator – Highest risk well First resin-only approved lower abandonment 25 10/4/2018
Summary The Problem: – The cost to restore zonal isolation for uneconomic wells The Solution: – Lower cost Evaluate Innovate Re-regulate Epoxy Resin is a alternative barrier material that has showed integrity and finical advantages compared to cement
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COST Planned Actual WELLS
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