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Introduction EKS Technology Process developed for in situ FFT densification Uses unique electrical field management [EKS IP] orders of magnitude lower electrical energy than previous electrophoresis methods Application for Fines-Dominated Deposits www.electrokineticsolutions.com
Technology Status Current status Bench to 1 m 3 lab scale and 2-D 5-metre tests completed 150m 3 scale tests planned for summer 2014 Tests show reduced unit energy requirement as scale and electrode spacing is increased www.electrokineticsolutions.com
Test Parameters Confirmed 1,000L treatment feasibility 1000L Volume Vessel size: 1m x 0.75m x 1m Starting solids content 41.6% solids/wt Shell MFT Voltage gradient: 1 to 2v/cm Duration: 14 days Assessed Release water quality and volume Horizontal voltage gradient Post-treatment shear strength and moisture analysis Qualitative mapping of electrical field around electrodes www.electrokineticsolutions.com
14 Days Treatment 330 L Water Separated 56.9% Solids Up to 200 kPa Shear Strength 109 kWh Used $8.72/m 3 treated $15.53/Dry tonne 330kW/m 3 Water Recovered www.electrokineticsolutions.com
7 Weeks Treatment 190 kWh Used 260 L Water Separated ~30% Volume Reduction Greater electrode spacing may be 49.4% Solids possible Up to 135 kPa Shear Strength www.electrokineticsolutions.com
5m Vertical Electrode Spacing Test % Solids Distribution www.electrokineticsolutions.com
39 kWh Used 10 Days Treatment ~50% Volume Reduction ~490L Water Separated Greater electrode spacing may ~40% Solids be possible www.electrokineticsolutions.com
Water Chemistry Water suitable for process water recycling May need minor conditioning to meet site specific requirements www.electrokineticsolutions.com
Predictive Model Predictive model developed based on process fundamentals and refined with actual test results Provides practical support for selection of optimal configuration parameters Treatment duration Electric field strength Electrode material and spacing Provides a basis to determine the cost/benefits of reclaiming tailings against operational metrics such as: space, material handling, volume reduction, etc… www.electrokineticsolutions.com
Could be an in-pit deposit such as lake bottom Could be an above grade pond Vertical electrode arrangement with target densities dependent on final reclamation plans Water Cap MFT End Pit Lake EKR Electrodes Process Extracted Water Extract water and compact tailing in-place Post Compacted Tailings increasing capacity of the deposit. Treatment www.electrokineticsolutions.com
In-place dewatering with fines separation/compaction to improve fines capture in settling basins and disposal areas Makes use of existing facilities for in situ treatment of tailings Works on a range of solids contents Extracted water is suitable for return for process use Horizontal or Vertical Electrode arrangement www.electrokineticsolutions.com
Potential Applications Densification of TT Deposits 30 Issue : Upper part of deposit will not consolidate or support sand capping. Year 10 Year 15 Deposit Height (m) Deposit Completed Capping Completed Alternatives: 20 Year 22 1. Sand raining – Challenging distribution Year 30 Prone to failures, textiles may be Year 85 needed Year 5 10 2. Desiccation of surface Shallow layer - then shuts down Ditching needed to deepen Year 1 3. Slow, hazardous access 0 40 50 60 70 80 90 4. Frozen surface access Total Solids Content(%) Mechanical spreading Source: Tailings & Mine Waste November 3 rd -6 th , 2013 Slow, hazardous, expensive Solution : Densify upper 5 m using EKS technology sufficient to carry hydraulically placed sand cap and surface soil. www.electrokineticsolutions.com
2014 Vertical large scale testing at C-FER facility in 1.7m Edmonton 5m 150m 3 3D test 10m Validate vertical electrode configuration/spacing Confirm reduced energy at larger scale Refine predictive model 2014 Horizontal large scale testing at C-FER facility in Edmonton Demonstrate horizontal electrode configuration 40m 3 3D test Refine predictive model 6m 2015 Field Demonstration 2.5m Scale dependent on technical requirements and facility availability 2.5m 2016 Commercial Implementation www.electrokineticsolutions.com
Funding Proposal in front of AI-EES Shell committed for 2014 scale up work program SDTC funding has been obtained for 2014 & 2015 Initiating dialogue with additional partners www.electrokineticsolutions.com
Contacts Paul Mankowski: pmankowski@shaw.ca Phone: (403) 669-8216 Jim Micak: Jim.Micak@Electrokineticsolutions.com Phone: (416) 203-7222, ext. 225 Go to http://www.electrokineticsolutions.com for more videos and more contact information. www.electrokineticsolutions.com
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