Corporate Sustainability Best Practices … Journey to Zero Waste to Landfill Maria Gutierrez Director, Corporate Responsibility & Sustainability Bendix Commercial Vehicle Systems , Elyria, OH Wednesday, March 25, 2020 1:10 p.m. to 2 p.m.
Biographical Information Maria S Gutierrez Director of Corporate Responsibility & Sustainability Bendix Commercial Vehicle Systems, LLC 901 Cleveland St, Elyria, OH 44035 (440) 329-9344 Fax: (440) 329-9595 maria.gutierrez@bendix.com Maria started her early career in quality in the ceramic industry. After completing her master’s in environmental engineering, and doing a brief stay in the consulting world, she joined Bendix CVS in 1997 as an environmental engineer at the Acuna, Mexico location. She joined the corporate headquarters office in Elyria, OH in 2002 as the environmental process leader. In a few years, Maria eventually took the responsibility over the complete Health, Safety & Environmental function across Bendix. Maria took on the role of Director of Corporate Responsibility & Sustainability (CRS) at Bendix to align with the corporate structure and one of her first endeavors was to define the company’s overall CRS strategy. Since then, she has been responsible for driving initiatives and establishing company processes that have triple bottom line benefits (social, environmental and financial). Maria oversees programs related to community involvement, sustainability & energy efficiency, occupational health & safety, environmental management, security & loss prevention and EHS compliance. Maria has responsibility for all North America Bendix locations. Maria holds a bachelor’s degree in chemical engineering from the Instituto Tecnologico y de Estudios Superiores de Monterrey in Monterrey, Mexico and a master’s degree in environmental engineering from Cornell University in Ithaca, NY. She is fluent in both English and Spanish.
J OURNEY TO Z ERO W ASTE TO L ANDFILL A member of the Knorr-Bremse Group Bendix Confidential │1
Bendix Commercial Vehicle Systems LCC - a member of the Knorr-Bremse Group A member of the Knorr-Bremse Group │2
Creating Value Sustainably - Our Corporate Responsibility As a family-owned company, we have always looked to the future. Over a billion people put their trust in the safety of our products on a daily basis. Global developments and megatrends impact our business today and in the future. Knorr-Bremse wants to shape the future of a safe and sustainable mobility. We have a special responsibility – for our employees, our customers and our business partners, but also for the environment and society in which we live and work. A member of the Knorr-Bremse Group │3
CRS Strategy Driving Business Value 2018 2008 2010 2013 2009 2011 2015 A member of the Knorr-Bremse Group │4
Benchmarking A member of the Knorr-Bremse Group │5
What is Zero Waste? Upfront material management and planning approaches which emphasize waste prevention as opposed to end-of-pipe waste management. Encompasses more than eliminating waste through recycling and reuse, it focuses on restructuring production and distribution systems to avoid waste creation A philosophy that encourages the redesign of resource life cycles so that all products are reused in a process is similar to the way that resources are reused in nature. Pushes for a Cradle-to-Cradle lifecycle – where materials or products are recycled / reused into new material or product at the end of its life, generating no waste. A member of the Knorr-Bremse Group │6
Hierarchy of Waste Management: R EFUSE M OST P REFERRED R EDUCE R EUSE R E ‐E ARTH R ECYCLE R ECLAIM E NERGY R ECOVERY I NCINERATION L EAST P REFERRED L ANDFILL A member of the Knorr-Bremse Group │7
Our Path to Zero Waste - A Cycle of Continuous Improvement STEP 1 : Analyze Streams and Culture STEP 6 : STEP 2: Standards & Conduct Spent Infrastructure Material Audit needs STEP 3: STEP 5: Identify Key Before: All Landfill Employee Challenges & Engagement Low Hanging Fruit STEP 4: Execute Targeted Programs / Initiatives A member of the Knorr-Bremse Group │8
KPI Walk: Diversion from Landfill (%DFL) [% by weight of material NOT disposed in landfill – Recycled, reclaimed, or WTE] E-scrap Organics Metal Plastics Wood Cardboard 96% 96% 96% 96% 95% 87% 81% 78% 72% Paper 51% 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 A member of the Knorr-Bremse Group │9
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Zero Waste Culture A member of the Knorr-Bremse Group │11
2018 Centralized Waste Implementation Video A member of the Knorr-Bremse Group │12
Spent Material Audits: a.k.a “Dumpster Dives” – Getting Started 1.Determine the area to be audited 2.Decide how long to collect material before the audit 3. Determine the size and location of the area necessary to conduct sort 4.Collect the necessary supplies Bowling Green, KY A member of the Knorr-Bremse Group │13
Spent Material Audits: Supplies RECOMMENDED SUPPLIES A tarp or drop cloth large enough to provide adequate space to dump and sort trash Safety Cones (designate and provide visibility to the sorting area) Waste Audit Workbook Form Clipboard First aid kit Broom Dustpan Shovel Camera Pens/markers Trashbags Containers for holding/weighing/measuring sorted wastestreams Rubber/nitrile gloves Safety glasses Aprons Scale for weighing trash collected/sorted A member of the Knorr-Bremse Group │14
Spent Material Audits: Team-Building 5. Assemble a team of waste audit participants 6. Assign waste audit roles: • Sorters • Scale Operator • Scribe 7. Conduct pre-audit safety briefing 8. Set-up the sorting work area Acuna, Mexico A member of the Knorr-Bremse Group │15
Spent Material Audits: Getting the Data 9. Record tare weights of collection bins 10.Conduct the sorting activity 11.Weigh each bin/bag of material 12.Record data / summarize Huntington, IN results A member of the Knorr-Bremse Group │16
Spent Material Audits: Analyze and Take Action 13.Analyze and discuss opportunities • Who: put the waste in the dumpster? • What: process(es) produce the waste? • When: is there more/less waste generated? • Where: Does it get generated? • Why: do you have the waste in the first place? • How: does it get generated? 14.Determine corrective actions 15.Communicate results Acuna, Mexico A member of the Knorr-Bremse Group │17
Composting Opportunity Food Waste and Scraps Natural Materials Soiled Paper Products Certified Compostable* A member of the Knorr-Bremse Group │18
Making Progress Over Time….. 325 lbs diverted every Huron Compost Facility 1630 Camp Road Huron, OH 44839 week! May 2016 Sep 2016 Apr 2017 Oct 2017 Dec 2017 Kitchen Compost HSE Centralized Bistro Dining BSFB Kitchen Eng. Café Waste Implementation Waste Pilot Sorting Station Waste Sorting Sorting Over Avg. Avg. Avg. Avg. 200 lbs 15 lbs 58 lbs 20 lbs 30 lbs Per week Per week Per week Per week Per week A member of the Knorr-Bremse Group │19
Define Centralized Waste Station Design and Locations Centralized Sorting Stations A member of the Knorr-Bremse Group │20
Change Management 1 week before: • Tuesday, Wednesday Informational sessions • Station ‘Tape-out’ and rearrangements Week of Implementation: • Segregation stations installed • Monday – Thursday Bin trade in and Raffle • Friday Feedback open house (Q&A) 1 Week after: • Monday deskside janitorial service discontinued (you are responsible for taking trash to centralized location) 2 weeks after: • Spent Material audit to gauge dept. success Bendix vision to be desk-side bin free! A member of the Knorr-Bremse Group │21
Change Management: What do you do with the waste that piles up on your desk? A member of the Knorr-Bremse Group │22
Change Management: Have some waste from lunch? Don’t just close it up! Centralized waste areas are located in every department for convenience of throwing out waste– but make sure items go in the correct bin. By minimizing plastic wrapped items and using compostable or reusable materials most waste from your lunch can be composted! A member of the Knorr-Bremse Group │23
Change Management: Keep a set of your own reusable utensils at your desk! By reusing utensils we reduce our amount of waste. Plus, you no longer have to worry about forgetting to grab utensils from the Bistro! Use your reusable utensils even when you plan to eat at the Bistro – try keeping them at the entrance of the desk to help you remember them. A member of the Knorr-Bremse Group │24
Change Management: Keep a reusable water bottle and mug! Have paper coffee cups on your desk? Maybe multiple water bottles? Keep a reusable mug and water bottle to keep clutter clear and reduce your consumption of wasteful single-use items! A member of the Knorr-Bremse Group │25
Change Management: Have some scrap paper you are ready to recycle? Until you can step away to recycle your papers, keep your desk clear by having labeled file folders with scrap paper! You can even separate between paper you might use to write notes on later and what is fully used and ready to recycle – try color coding! A member of the Knorr-Bremse Group │26
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