Controls Activities of TS/CV Controls Review WG Presentation January 2008 - M. Batz
Table of contents Installation park Organisation Architecture Outlook
The park
Installations Installation value ~ 500 MCHF 35.000 installations/equipment ~1500 different processes located in 530 buildings
COOLING TOWER LHC LHC 1
COOLING TOWERS 237
PUMPING INSTALLATION 289
Automation & Instrumentation ~25% of equipment value including instrumentation & hardware & development 5% to 50% depending on the size of project ~400 PLC’s installed Schneider Premium single & redundant, SIEMENS S5, S7, S-series, Landis, Trane
EXAMPLE OF S5 INSTALLATION PS AREA
CONTROL CUBICLE ED29 358
ED35 SEPTA MEYRIN
EXAMPLE OF LEGACY SYNOPTICS PS BOOSTER COOLING
RELAY CONTROL AND INTERFACE 361
SCADA & Data Acquisition ~1% of equipment value Licences 1.8 MCHF (WIZCON) + 0.4 MCHF PCVue Development ~ 3 MCHF Hardware ~ 0.1 MCHF
COOLING - WIZCON WEST ZONE
VENTILATION - WIZCON LHC 18
COOLING - PCVUE TOF
ALARM SCREEN - PCVUE TOF
Organisation
Activities
External to TS/CV TS/CV TS/CV
External to TS/CV TS/CV TS/CV Process equipment & instrumentation
External to TS/CV TS/CV TS/CV Electricity & process control Process equipment & instrumentation
External to TS/CV TS/CV TS/CV Premium S5 Landis Automation Quantum S7 Trane TS Electricity & process control Process equipment & instrumentation
External to TS/CV TS/CV TS/CV Interfaces Premium S5 Landis Automation Quantum S7 Trane TS Electricity & process control Process equipment & instrumentation
External to TS/CV TS/CV TS/CV Interfaces Data Acquisition Premium S5 Landis Automation Quantum S7 Trane TS Electricity & process control Process equipment & instrumentation
External to TS/CV TS/CV TS/CV SCADA S c a d a S o l u t i o n s Interfaces Data Acquisition Premium S5 Landis Automation Quantum S7 Trane TS Electricity & process control Process equipment & instrumentation
External to TS/CV TS/CV TS/CV TIM SCADA S c a d a S o l u t i o n s Interfaces Data Acquisition Premium S5 Landis Automation Quantum S7 Trane TS Electricity & process control Process equipment & instrumentation
Structure
TS/CV Process, Instrumentation, Electricity, Controls, Automation, Interfaces, Data Acquisition, SCADA
TS/CV Process, Instrumentation, Electricity, Controls, Automation, Interfaces, Data Acquisition, SCADA Preliminary Design Standardisation Specifications
TS/CV Process, Instrumentation, Electricity, Controls, Automation, Interfaces, Data Acquisition, SCADA Preliminary Design Standardisation Specifications Turn Key Contracts New Installations RESA GESCO AFR GTD ACTENIUM 7VV7 ZEC SPIE CCM ... C194
TS/CV Process, Instrumentation, Electricity, Controls, Automation, Interfaces, Data Acquisition, SCADA Preliminary Design Standardisation Specifications Turn Key Contracts Maintenance New Installations Contracts RESA GESCO AFR GTD SPIE ArcInfo CEGELEC C194 AFR ACTENIUM 7VV7 ZEC SPIE CCM ... C194
CERN Contracts HP SCHNEIDER PCs SIEMENS ... Site Licences TS/CV Process, Instrumentation, Electricity, Controls, Automation, Interfaces, Data Acquisition, SCADA Preliminary Design Standardisation Specifications Turn Key Contracts Maintenance New Installations Contracts RESA GESCO AFR GTD SPIE ArcInfo CEGELEC C194 AFR ACTENIUM 7VV7 ZEC SPIE CCM ... C194
CERN Contracts IT Services HP SCHNEIDER Network CMF DFS PCs SIEMENS Authentication WTS ... Site Licences AD/LDAP TS/CV Process, Instrumentation, Electricity, Controls, Automation, Interfaces, Data Acquisition, SCADA Preliminary Design Standardisation Specifications Turn Key Contracts Maintenance New Installations Contracts RESA GESCO AFR GTD SPIE ArcInfo CEGELEC C194 AFR ACTENIUM 7VV7 ZEC SPIE CCM ... C194
CERN Contracts IT Services AB Services HP SCHNEIDER Network CMF DFS HP SCHNEIDER PCs SIEMENS Authentication WTS SIEMENS ... Site Licences AD/LDAP TS/CV Process, Instrumentation, Electricity, Controls, Automation, Interfaces, Data Acquisition, SCADA Preliminary Design Standardisation Specifications Turn Key Contracts Maintenance New Installations Contracts RESA GESCO AFR GTD SPIE ArcInfo CEGELEC C194 AFR ACTENIUM 7VV7 ZEC SPIE CCM ... C194
Architecture
PCVUE ARCHITECTURE NEW SYSTEMS
Outlook
CERN Contracts Set-up VMWare licence contract Electrical material from SCHNEIDER Integrate obligations of material availability (SCHNEIDER), e.g.: FIPIO I/Os stop of production & spares stop within 3 months Power converter productions & spares stop with 3 months Set-up official and systematic communication of contractual and technical evolutions to all users
IT Services Set-up Service Level Agreements satisfying user needs. e.g.: extend services system configurations set-up a single entry point for all services Improve network analysis Set-up 24/7 services for essential systems Expand licence management & procurement for industrial environments
AB Services Central PLC spares inventory Local spare parts management Set-up central official PLC expertise support, e.g.: technical support firmwares high-end knowledge in hardware, software Set-up official 24/7 support for CCR
Conclusion Main focus is on processes & field equipment Ressources are mainly subcontracted SCADA systems are essential for time efficient remote operation of installations by TS/CV operation TS/CV external services have important impact on quick failure recovery Consolidation of (legacy) systems very long
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