Compa pany Ov Overv rview Primary & detailed parts, - PowerPoint PPT Presentation

Compa pany Ov Overv rview • Primary & detailed parts, subassemblies & ready to fly assemblies • Aerospace parts from composite materials, sheet & block metal • Built to print / spec turnkey solution subcontractor • Aerospace, Medical Devices, Wind Energy, Space & Defense • Privately held company • Established in 1986 • Rafael Advanced Defense Systems is a 50% stakeholder 3/5/2020 Confidential - Proprietary Information 2

Qu Quality ty Ac Accre redi dita tati tions s & & Certi rtifi ficati tions Quality: Global OEMs: • AS9100D • Boeing: Heat Treatment & • ISO 9001:2008 Chemical Conversion • UTA: Heat Treatment Nadcap: Other • Composites • Welding Steel, Stainless Steel, • Chemical Processing (Alodine 1200s & 600) Al and Iconel 625 • Heat Treatment 3/5/2020 Confidential - Proprietary Information 3

Hu Human Reso sourc rces Total No. of Employees: 192 Organizational Structure Mfg. & Project Management: 153 Admin., IT, Sales & Marketing: 20 Engineering & QA: 14 Management: 5 3/5/2020 Confidential - Proprietary Information 4

Ne New B Buildi ding 12,000 sqm with potential for an additional 2,550 sqm New Building (Future Growth) 2,550sqm Trucks Parking Cars Parking Main Entrance 3/5/2020 Confidential - Proprietary Information 5

Ne New E Equ quipm pment To be added in 2020 • Autoclaves o 25 ’ x 8 ’ Schultz (Germany) Added in 2019 o TBD x 8 ’ ASC (USA)  Paint booth • Ultrasound: Automatic C-scan  Surface treatment line • 5-Axis with Hybrid Mode  Automatic storage • CMM (Leica – Germany)  TG testing device • Optical Measurement Device (GOM – Germany)  Shimadzu Universal Tension/ Compression • AFP (Mtorres – Spain)  Prepreg cutting machine ( Zünd– Switzerland) • CNC Router • Sheet Metal presses 3/5/2020 Confidential - Proprietary Information 6

Curr rrent t Auto toclave Autoclave features: • 18' X 7' (5.5m X 2.1m) • 250 ° C / 482 °​F • 10.3 BAR / 149PSI • 36 Thermocouples • 10 Vacuum source points • 10 Pressure sense points • BMI ready Autoclave validation and qualification are based on IAI qualification plan and Boeing requirements D6-49327 “ Qualification of Autoclaves for Metal Bonding and Curing Composite Structure ” From PO and an empty lot — to complete facility in serial production Autoclave was up and running in only 13 months 3/5/2020 Confidential - Proprietary Information 7

Au Auto toclave Facility ty Cert rtifi fied d In-Ho House se L Labo bora rato tory ry Capa pabi biliti ties • Physical Properties – Physical / Chemical Testing: • Mechanical Properties Testing: o Fiber Volume Content o Short Beam Shear Strength o Fiber Weight Content Fraction o Climbing Drum Peel o Void Content o Compression Strength o Resin Content o Tensile Strength o Density o Thickness and Visual Inspection • Ultrasonic Inspection (A-scan) • Shelf life extension for raw materials (flow, tack, gel time) • Additional mechanical & physical tests (flatwise, lap-shear, 4-point bending) 3/5/2020 Confidential - Proprietary Information 8

Pro rodu ducts ts Manufa factu ture red d in A Auto toclave Wing to Body Fairing Winglet Wing to belly fairing Hybrid Main Landing Gear Door 3/5/2020 Confidential - Proprietary Information 9

Ka Kanfi fit in S Spa pace Kanfit parts have been in space since 2013 CF Central Satellite Dish and Hybrid Gore Kanfit delivered a complete set of dish and gores to the customer 3/5/2020 Confidential - Proprietary Information 10

R&D &D Ac Acti tivity ty • Awarded EC Horizon 2020 grant as part of HYPERDIAMOND — an 11-company consortium • Closed shape automated filament winding & HP-RTM development program with EU partner • Automated Fiber Placement (AFP) o Chosen as National Center of Knowledge by Israel ’ s government o Development of shaped high pressure / pressurized tanks o Ingersoll machine o 3m(l) x 2m(h) x 1m(d) working envelope o High complexity o Complex part design already started 3/5/2020 Confidential - Proprietary Information 11

Ad Addi diti tive Manufa factu turi ring 3D Printing of Titanium Development of Advanced Technologies for 3-Dimensional Printing of Titanium Aero-Structures 3/5/2020 Confidential - Proprietary Information 12

Why Ka Kanfi fit? • One stop shop, A to Z solution provider • Effective and competitive • Flexible and responsive • AEO approved for faster delivery • Excellent quality record • Zero maintenance subcontractor 3/5/2020 Confidential - Proprietary Information 13

Am Among g Ou Our r Clients ts 3/5/2020 Confidential - Proprietary Information 14

Se Selecte ted d Ae Aero rosp space Pro rojects ts Commercial & Business Jets • G280 – 4,000 P/Ns per plane • Conversions & Modifications • Second Tier: 787, A380 Gulfstream, Embraer BJs & A220, Bell 525, AgustaWestland AW189, etc. UAVs • IAI: Heron & Eitam • Elbit: Hermes 450 & 900 Military • F-15, F-16, F-18, F-35, V-22, CH 63, CH47, AH-64, C-17, Eurofighter Typhoon, Tiger, etc. • Missile countermeasure system components: Chaff & Flare magazines & dispensers 3/5/2020 Confidential - Proprietary Information 15

Air r Sc Scoop 3/5/2020 Confidential - Proprietary Information 16

Bu Busi siness ss J Jet t Wingl glet 3/5/2020 Confidential - Proprietary Information 17

Rado dome Pro roto toty type pe fo for r VO VOR An Ante tenna • Cost reduction and performance improvement project • Approved by customer engineering • Additional cost reduction proposals 3/5/2020 Confidential - Proprietary Information 18

Sa Sate tellite te Communicati tions s Rado dome 3m Quartz Epoxy SATCOM Radome with Custom Designed QE Prepreg 3/5/2020 Confidential - Proprietary Information 19

Pro rodu ducti tion Pro rocess sses Sheet & Block Metal Primary Parts Plastics Composites • Machining • Hot & Vacuum Forming • RTM • CNC / Conventional • Transparencies • LRI • High speed CNC router • Wet lay up • Forming • • Autoclave 2.13m x 5.5m Welding (Argon TIG) • Heat Treatment • Chemical Processing (Alodine 1200s / 600) Assembly Additive Manufacturing • Parts delivered ‘ ready to fly ’ to • 3D Printing of Ti64 G5 by DMLS customer ’ s assembly line 3/5/2020 Confidential - Proprietary Information 20

Compo posi site te Technologi gies Wing tips Wing rib w/embedded fuel system component Engine Cowlings Bonded Assemblies (RTM) Air manifold Bulkhead 3/5/2020 Confidential - Proprietary Information 21

Compo posi site te Technologi gies s – RTM Design & Manufacture of Chaff and Flare Magazines Kanfit is the only manufacturer in the world producing magazines by RTM 3/5/2020 Confidential - Proprietary Information 22

Compo posi site te Technologi gies s – RTM Antenna Carbon Epoxy Wing “ there is no other wing in the world with such performance ” — Customer • 1600mm length • 60% Carbon volume • Single shot metallic composite and polymeric structure • ± 0.2 º torsion with conductive paint • <0.1mm airfoil deviation • Delivered to customer ready to mount • ± 1mm dihedral • 130 ºC Tg. 3/5/2020 Confidential - Proprietary Information 23

Compo posi site te Technologi gies Tube bes, s, Ducts ts & Access ssori ries Mandrel Types • Metal • Single Body • Multiple Parts • Inflatable • Washable • Wax 3/5/2020 Confidential - Proprietary Information 24

Compo posi site te Technologi gies Medi dical D Devices High accuracy (+/-30um) MRI Magnet Panel MRI Head Gradient glass polyester structure (RTM) MRI Body Gradient 3/5/2020 Confidential - Proprietary Information 25

Manufa factu turi ring g Capa pabi biliti ties s Hy Hybr brid d Fligh ght t Deck S k Str tructu ture res 3/5/2020 Confidential - Proprietary Information 26

Plasti stics s Technologi gies Vacuum Forming Hot Forming Transparencies G150 Business Jet Microphone Holder - ABS Dornier D28 Pilot Windshield 3/5/2020 Confidential - Proprietary Information 27

Meta tal Capa pabi biliti ties • Forming • Machining • CNC / Conventional • High speed CNC router • Argon TIG Welding • Chemical Processing (Alodine 1200s / 600) • Heat Treatment (Al alloys) • Paint Chamber 3/5/2020 Confidential - Proprietary Information 28

Meta tal Technologi gies Forming Thick Sheet Forming Machining Various Primary Parts 3/5/2020 Confidential - Proprietary Information 29

Meta tal Technologi gies s — Su Suba bass ssembl blies 3/5/2020 Confidential - Proprietary Information 30

Meta tal Technologi gies s Weld lded d Metal al C Compo ponents 3/5/2020 Confidential - Proprietary Information 31

As Asse sembl blies Anti-Missile Pod Auxiliary Door 3D Design to Final Assembly (Cabin to Baggage) Hybrid Avionics Door Composite Skin Metal Hinges Latch Assembly Main Landing Gear Door (All Metal) Electronics Tray (Metal & Composite) Deli live vered t d to a assembl bly y li line ‘ read ady t y to f fly ly ’ 3/5/2020 Confidential - Proprietary Information 32