Commercial vacuum and steam heat treatment of logs, solid wood packaging materials, and other commodities A PARTNERSHIP FOR ADVANCED TECHNOLOGY. Marshall S White President mswhite@phytovac.com Peter Philips - Vice President pphilips@phytovac.com phytovac.com (under construction) Office Phone: 540-552-3823 Cell: 540-449-2100 1
WELKER VACUUM Gmbh Company Information Established in 1856 World Wide Leading Manufacturer of Vacuum Machinery for Textiles, Plastics, Sanitation, Sterilisation Location: Neustadt, Germany References: More than 2.000 Systems World Wide 2
Company Information Welker Plant Examples: Waco, TX 3
Company Information Welker Plant Examples: Mocksville, NC 4
Container Unit SINGLE 40 FEET 316 SS HEATING AND PUMPING UNIT PLATFORM 5
Container Unit FLEX 20/40 FEET 316 SS HEATING AND PUMPING UNIT ADDITIONAL ACCESS WITH DOOR PLATFORM 6
Bulk unit for 24 tons of logs With automatic loading rack 304 SS
Open Rack or Bulk Unit 24 TONS LOAD Bulk unit for 24 tons of logs Loaded manually by fork lift 304 SS 8
System Description: Multiphase Process Cycle Temperature Control TC Air Inlet Feed water PHYTOVAC BOILER Gas or Electric Open position Vacuum Pump Closed position 9
Multiphase Process Cycle Phase 1 - High Vacuum Temperature Control TC Air Inlet Feed water PHYTOVAC BOILER Gas or Electric Open position Vacuum Pump Closed position 10
Multiphase Process Cycle Phase 2 – Steam Inlet and Heating Up Temperature Control TC Air Inlet Feed water PHYTOVAC BOILER Gas or Electric Open position Vacuum Pump Closed position 11
Multiphase Process Cycle Phase 3- Keeping The Temperature Temperature Control TC Air Inlet Feed water PHYTOVAC BOILER Gas or Electric Open position Vacuum Pump Closed position 12
Multiphase Process Cycle Phase 5- Unloading Temperature Control TC Air Inlet Feed water PHYTOVAC BOILER Gas or Electric Open position Vacuum Pump Closed position 13
Multiphase Process Cycle Automatic Control System • Online Process Data • USB Interface • Probe Monitoring • Self Diagnosis • Online Service Interface 14
PHYTOVAC MASTER analysis 24 Hr. cycle 8 Hr. cycle 8 Hr. cycle PHYTOMASTER $ 657,460 $ 657,460 $ 445,080 Engineering/permitting $ 7,500 $ 7,500 $ 7,500 PHYTOVAC MASTER analysis PHYTOVAC MASTER analysis 24 Hr. cycle 24 Hr. cycle 8 Hr. cycle 8 Hr. cycle 8 Hr. cycle 8 Hr. cycle 100 BHP Boiler $ 60,000 $ 60,000 $ 60,000 Boiler installation PHYTOMASTER PHYTOMASTER $ 20,000 $ 657,460 $ 657,460 $ 657,460 $ 657,460 $ 20,000 $ 333,800 $ 333,800 $ 20,000 Engineering/permitting Engineering/permitting $ 7,500 $ 7,500 $ 7,500 $ 7,500 $ 7,500 $ 7,500 Plumbing $ 10,000 $ 10,000 $ 10,000 100 BHP Boiler 100 BHP Boiler $ 60,000 $ 60,000 $ 60,000 $ 60,000 $ 60,000 $ 60,000 Electrical $ 10,000 $ 10,000 $ 10,000 Boiler installation Boiler installation $ 20,000 $ 20,000 $ 20,000 $ 20,000 $ 20,000 $ 20,000 Plumbing Plumbing $ 10,000 $ 10,000 $ 10,000 $ 10,000 $ 10,000 $ 10,000 Intangible $ 15,000 $ 15,000 $ 15,000 Electrical Electrical $ 10,000 $ 10,000 $ 10,000 $ 10,000 $ 10,000 $ 10,000 Total capital cost Intangible Intangible $ 779,960 $ 15,000 $ 15,000 $ 15,000 $ 15,000 $ 779,960 $ 15,000 $ 15,000 $ 567,580 Total capital cost Total capital cost $ 779,960 $ 779,960 $ 779,960 $ 779,960 $ 456,300 $ 456,300 Labor cost/container or load Labor cost/container or load $ 18.50 X1 hour $ 18.50 X1 hour $ 18.50 $ 18.50 $ 18.50 $ 18.50 3 $ 55.50 3 $ 55.50 Labor cost/container or load $ 18.50 X1 hour $ 18.50 $ 18.50 3 $ 55.50 Electrical cost/container or load Electrical cost/container or load 14KWh X .12$/KWh 14KWh X .12$/KWh $ 1.68 $ 1.68 $ 1.68 $ 1.68 $ 1.68 $ 1.68 Electrical cost/container or load 14KWh X .12$/KWh $ 1.68 $ 1.68 $ 1.68 Energy/Natural gas cost/container/load Energy/Natural gas cost/container/load 3.414130 BTU X $3.00 $ 10.24 3.414130 BTU X $3.00 $ 10.24 $ 5.12 $ 5.12 $ 5.12 $ 5.12 Water cost Water cost 1000 gal. X .$ .004 1000 gal. X .$ .004 $ 4.00 $ 4.00 $ 4.00 $ 4.00 $ 4.00 $ 4.00 Energy/Natural gas cost/container/load 3.414130 BTU X $3.00 $ 10.24 $ 5.12 $ 5.12 Water cost 1000 gal. X .$ .004 $ 4.00 $ 4.00 $ 4.00 Variable cost/ treated container/load Variable cost/ treated container/load $ 34 $ 34 $ 29 $ 29 $ 66 $ 66 Variable cost/ treated container/load $ 34 $ 29 $ 66 Gross revenue/container Gross revenue/container $ 1,000 $ 1,000 $ 1,000 $ 1,000 $ 1,000 $ 1,000 Net revenue minus variable cost Net revenue minus variable cost $ 966 $ 966 $ 971 $ 971 $ 934 $ 934 Yearly revenue based on # of containers Yearly revenue based on # of containers 350 $ 337,953 350 $ 337,953 1050 $ 1,019,235 1050 $ 1,019,235 $ 980,385 $ 980,385 Gross revenue/container $ 1,000 $ 1,000 $ 1,000 Simple R.O.I Simple R.O.I 2.3 2.3 0.77 0.77 $ 0.47 $ 0.47 Net revenue minus variable cost $ 966 $ 971 $ 934 Yearly revenue based on # of containers 350 $ 337,953 1050 $ 1,019,235 $ 980,385 Simple R.O.I 2.3 0.77 0.58
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