CO 2 GAS COMPRESSION FLEXIBILITY AND SOLUTIONS THROUGH VARIOUS SERVICES AND DESIGNS JASON SOWELS BUSINESS DEVELOPMENT MANAGER JSOWELS@REAGANPOWER.COM CELL: 337-962-5867
AGENDA 1. TYPES OF COMPRESSION SOLUTIONS 2. PROPER CO 2 COMPRESSION SIZING 3. MATERIALS AND CORROSION CONTROL 4. SYSTEM DESIGNS FOR SUCCESFUL CO 2 OPERATIONS 5. FLEXIBILITY THROUGH MULTIPLE SERVICES
RECIPROCATING SOLUTIONS SLOW SPEED MEDIUM SPEED HIGH SPEED • • • 30-40 YEAR LIFE CYCLE 30-40 YEAR LIFE CYCLE 5-10 YEAR LIFE CYCLE • • • 327 RPM MOTOR SPEED 514-720 RPM MOTOR SPEED 900-1,200 RPM MOTOR SPEED • • • 817 FPM PISTON SPEED 514-720 FPM PISTON SPEED 900-1,200 FPM PISTON SPEED • • • .060” VALVE COMPRESSOR LIFT .080” COMPESSOR VALVE LIFT .102” COMPESSOR VALVE LIFT • • • LOW OPEX LOW OPEX HIGH OPEX • • • HIGH CAPEX LOW CAPEX LOW CAPEX • • • LARGE FOOTPRINT SMALL FOOTPRINT SMALL FOOTPRINT • • • HIGH INSTALLATION COST LOW INSTALLATION COST LOW INSTALLATION COST • • • LOW POWER COST LOW POWER COST HIGH POWER CONSUMPTION
COMPRESSOR SIZING • CO 2 CRITICAL ZONE: MAP INTERSTAGE PRESSURE AND TEMPERATURES ON ENTHALPY CHART • OPERATIONAL FLEXIBILITY AND DURABILITY: • SIZE COMPRESSOR TO 90% OF ALLOWABLE ROD LOAD • SIZE MOTOR TO 90% OF NAMEPLATE HORSEPOWER • ENSURE PISTION SPEED IS 875 FPM OR LESS • STANDARDIZATION: CYLINDERS, VALVES, FRAMES • PIPE SIZING: KEEP GAS VELOCITIES WITHIN IDEAL CO2 RANGE • SCRUBBER AND VANE PACK SIZING: REDUCE CARRYOVER • PULSATION BOTTLE SIZING: REDUCE VIBRATION AND PULSATION
MATERIAL & CORROSION CONTROL • SCRUBBERS: BELZONA – CERAMIC BASED EPOXY COATING, SS VANE PACKS • PULSATION BOTTLES: 316L SS FOR SUCTION SIDE, 1/8” CORROSION ALLOWANCE FOR CS DISCHARGE SIDE • PIPING: SS OR INTERNALLY COATED WITH CORVEL, OR TUBOSCOPE • COMPRESSOR VALVES: NODULAR IRON, TEFLON COVER GASKETS • PROCESS VALVES: SS TRIM, BUNA, TEFLON, PREVENT EXPLOSIVE DECOMPRESSION • SYNTHETIC LUBE OIL: REDUCES VALVE STICKTION, IMPROVES V.E., CLEANING EFFECT
CO 2 SYSTEM DESIGNS INCREASED VALVE LIFE: SUCTION PORT ATOMIZERS, VALVE DESIGN ELIMINATE CARRYOVER: SCRUBBER, VANE PACK, PIPING DESIGNS ELIMINATE VIBRATION, PULSATION: DUAL A-FRAME WITH WIDE, LARGE BEAM, SKID DESIGN INCREASED SAFETY, MAINTENANCE ACCESSIBILITY: PIPE AND VALVE SKID, FULL OPEN ACCESS TO CYLINDERS AID IN SAFETY AND MAINTENANCE ACCESS ELIMATION OF CO 2 EMISSIONS: PARTIAL BLOWDOWN SYSTEM 100% AUTOMATED MACHINE WITH NO FREEZING : 100% RECYCLE MACHINE WITH TEMPERATURE CONTROL SYSTEM
CO 2 SERVICE TYPES • DEDICATED SINGLE SERVICE MACHINE: LEAST FLEXIBLE, MOST EFFICIENT, CAN BE PART OF A BUILDING BLOCK OR FULL THROUGHPUT SYSTEM • DUAL SERVICE MACHINE: IP/HP SUCTION, LESS EFFICIENT, MORE FLEXIBLE • TRIPLE SERVICE MACHINE: LP/IP/HP SUCTION, MOST FLEXIBLE, LEAST EFFICIENT
QUESTIONS? JASON SOWELS BUSINESS DEVELOPMENT MANAGER JSOWELS@REAGANPOWER.COM CELL: 337-962-5867
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