Civmec Engineering & Construction Pty Ltd AIM WA/AIDN WA Visit 3 rd May 2016
Introduction 6,000T Wharf 3,000T Wharf 15,000T Wharf Floating Dock Heavy Engineering Facility – 29,300m 2 Surface Treatment Facility – 4,800m 2 Exotic Materials Facility – 1,200m 2 Office Headquarters – 6,500m 2 Site Support Logistics Base – 2,300m 2 Civmec is an integrated, multi-disciplined construction and engineering services provider to the resources, infrastructure and defence industries.
Business Overview
Locations OUR FACILITIES AND OFFICES 4 4 www.civmec.com.au
Key Activities STRUCTURAL MECHANICAL HEAVY ENGINEERING MODULAR ASSEMBLY PRECAST CONCRETE SITE CIVIL WORKS & PIPING INSTALLATION INSULATION MAINTENANCE OFFSHORE LOGISTICS ACCESS SOLUTIONS REFRACTORY 5 5
Previous Years Output Fabrication, Year Revenue Peak Workforce Site Civil Works Precast Concrete Modularisation & SMP SGD People M3 Tonnes Tonnes 2010 $20M 70 4,000 7,200 0 2011 $60M 120 15,000 9,600 2,000 2012 $330M 900 42,500 95,000 16,000 2013 $400M 1,100 52,500 105,000 25,000 2014 $434M 1,500 40,000 110,000 30,000 2015 $499M 1,650 28,000 100,000 45,000 6 www.civmec.com.au | 6
Civmec Highlights Workshop Complete Office Development and Ready For Completed Formed Civmec- Production DLG Pty Ltd Commenced Structural, Acquired Land in Henderson Entered Subsea Heavy Mechanical & Piping WA & Commenced Operations Engineering Industry 2010 2011 2012 2013 2014 2015 Erection of Workshop Surface Treatment Public Listing on Facilities (Henderson, WA) Facility Complete the SGX Established Defence Commenced Heavy Expansion into the business unit Engineering Business Unit 7 civmec www.civmec.com.au | Northern Territory 7
Differentiators What makes Civmec successful? 8
HSEQ Civmec is committed to the delivery of Health, Safety, Environment and Quality Management. Our strong culture drives personal accountability so that each day at Civmec shall be a ‘Safe Day Good Day ’ . Health & Safety Management • AS 4801:2001 accreditation • Maintaining our systems to high standards • Commitment to achieving “zero harm” • InControl - safety management system Environmental Management • ISO 14001 accreditation Quality Management • ISO 9001:2008 accreditation • Registration covering excavation work, civil concrete structures, fabrication of steel, surface treatment, Insulation and site construction works (SMP) 9 www.civmec.com.au | 9
Our People 1,550 personnel Australia wide Front Line Leadership courses Fitness for work centre Registered Training Organisation 10 www.civmec.com.au | 10
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Key Differentiators • Agile, committed and energetic leadership • Loyalty and consistency • Commitment to: – Continuous improvement – High productivity achieved through: • Innovation, and • investment in people, processes, facilities and equipment • Customer satisfaction 12
Key Capabilities & Project Experience
Fabrication and Modularisation We have capacity to fabricate 50,000T of steel work per year. We have over 48 onsite mobile and overhead cranes with a single lifting capacity of 200T, experience in the following • Structural Steel • Pressure Piping – Carbon Steel – Duplex Steels – Stainless Steels – CRA – Chrome Molly • Subsea Manifolds & Subsea Structures • Subsea spools • Plate work and Tankage PROJECTS • Prelude FLNG • Wheatstone LNG • Gorgon LNG • Coniston/Balnaves/GES • Persephone 14 www.civmec.com.au | 14
Subsea Project Experience • 4 off subsea suction piles weighing approx. 300 tonnes each • 8 off 'buckle trigger' subsea frames weighing approx. 45 tonnes each • 8 off 12” Pipeline End Terminations Wheatstone – Subsea Spools • 8 off PIG Launcher and Receivers Prelude – PLET’s (PLR). • Fabrication of 1 x 6 Slot Manifold • Duplex Pipe Spooling • Duplex Stainless Steel Tubing • Fabrication of 1 x PLEM • Fabrication of 17 x Goosenecks (ex Coniston Manifold Balnaves Manifold 200NB Schedule 160 Duplex material) 15 www.civmec.com.au | 15
Subsea Module Construction www.civmec.com.au | 16
Piping Capabilities We have dedicated pipe fabrication bays within our main workshop as well as segregated area for stainless steel and exotic materials: • Large WPS library for multiple materials • Utilisation of numerous welding processes FCAW, GMAW (STT), TIG & SAW • Latest automated equipment , Tip TIG, Orbital TIG • Individual Jib cranes for Pipe fitters and Welders • Manipulators, Rotators for rotating butt and fillet welds • Almost 90 Special Glass Coded Welders • CNC controlled pipe cutting machine New 1,200m 2 dedicated stainless steel & exotic materials • Piping workshop. Piping Fabrication Bay within our main workshop. 17 Super duplex rigid diver less spools Clamshell Pipe Cutter www.civmec.com.au | 17
Shell Prelude FLNG Suction Piles 18 18
Modularisation 19
Complex Remediation 20
Pressure Vessels and Insulation 21
Heavy Engineering 22
Heavy Engineering 23
Precast Works Precast We have extensive experience in precast Civil works executing projects up to 110,000T precast works including: Caissons, manholes, foundations, retaining panels, seawater intake structures and establishment of onsite concrete batch plants RECENT PROJECTS • Gorgon LNG • Wheatstone LNG • Ichthys LNG • Gateway WA Project • Elizabeth Quay • New Perth Stadium 24 www.civmec.com.au | 24
Structural, Mechanical, Piping, Electrical and Insulation We have extensive experience in performing major on site SMP works in the Oil and Gas and Mining Sectors; • Process Plants • Air Separation Plant • LNG Modules • Subsea Manifolds FAT & SIT Testing • Materials Handling equipment • Car Dumpers LARGE EQUIPMENT FLEET • Heavy Lift Cranes up to 500T • Forklifts up to 32T • Access Equipment • Welding Plants • Scaffolding RECENT PROJECTS • BOC Kwinana • Yandicoogina • Nammuldi • Roy Hill • Alcoa Kwinana 25 www.civmec.com.au | 25
Gorgon LNG Experience • Fabrication and subassembly of over 11,000 tonnes of structural steel • 1,200 spools – diameters ranging from DN15 up to DN1800 • Various material Grades including – 316/316L, 304/304L stainless steel SMP Modules Pipe Spooling • Repair and assemble 500 tonne Sphere • Fabrication and install new stairs, platforms and deluge pipe work • Surface Treatment • Fit-up, install of all E&I supports Sphere – Refurbishment Sphere – Paint & Blast • Installed complete fire suppression system 26 www.civmec.com.au | 26
Earthworks and Site Civil We have extensive experience in Site Civil works executing projects up to 30,000 M3 of concrete works including • Establish Mobile Batch Plants • Bulk Earthworks & detail excavation • Blinding • Formwork • Steel Reinforcement • Cast in embedment's • In-situ concrete – Foundations – Slabs – Pedestals – Walls RECENT PROJECTS • Roy Hill • Marandoo Mine Expansion • Yandicoogina • Nammuldi • Hope Down 4 • Mungari Gold Mine 27 www.civmec.com.au | 27
Rio Tinto Yandi • 200,000m3 Earthworks • 25,000m3 Concrete • 6,500T of Structural Steel • 4,000T Mechanical Items • 30,000m of pipe – fabricated & installed • Project Duration 18 months (2013 to Civil Concrete & UG Services Owned Plant and Equipment Pipe Spooling 2015) • Value $250m • Circa 800 personnel onsite • 14,500T total of Structural Mechanical Piping Erection Multiple Packages Module Assembly 28 www.civmec.com.au | 28
Rio Tinto Nammuldi • 4,400m 3 Concrete • 1,200T of Structural Steel • 6.5km of pipe – fabricated & installed • 94km of Cable (HV/LV) • Project Duration 14 months Repairs and Maintenance Train Load-out Structures • Value $120m • Circa 350 personnel onsite • 1,800T total of Structural Mechanical Piping Erection C+SMP+E&I Vertical Works Water Services Install (NPI) 29 www.civmec.com.au | 29
Roy Hill Project • Fabricated Plate work 6,500T • Modular installation 2,000T • Installed Car dumper, Indexers, Apron Feeder • 1,500T mechanical items • Bulk of detailed earthworks C+SMP+E&I Vertical Works Roy Hill Underground Works Pipe Spooling • Installation of switch rooms and conveyor systems • In excess of 18km of Piping • 1.1km of Conveyor components • 249km of Cabling (HV/LV) Roy Hill – Lump Bins Sphere – Refurbishment Sphere – Paint & Blast Multiple Packages Module Assembly Roy Hill Modules 30 www.civmec.com.au | 30
Perth Stadium • Fabrication and installation of structural steel 14,000T • Roof erection and Gantries • Facade support steel • Metal decking • 6,000t Precast concrete Perth Stadium Site Artists Impression Pipe Spooling • Site civil works • Project duration 13 months • Circa 70 Personnel Sphere – Refurbishment Sphere – Paint & Blast Steel Fabrication & Erection Perth Stadium Interior Module Assembly 31 www.civmec.com.au | 31
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