Birck Nanotechnology Center BNC 105: Orientation & Welcome - PowerPoint PPT Presentation

Birck Nanotechnology Center BNC 105: Orientation & Welcome

Course Overview • Introductions • Facility Overview • General Lab Safety • BNC Specific policies • Right-To-Know (RTK)

“New User” information As a new user, you can use this link to find information for Birck. http://www.nano.purdue.edu

Facility • 21,296 square feet of laboratory – Heavy Equipment Labs (MBE, CVD, Optics, High Accuracy) – Light General Labs (Biological, Chemical, Characterization) – 88 laboratory modules • 25,252 square feet of cleanroom – Semiconductor Fabrication Cleanroom – Pharmaceutical-Grade Cleanroom – ISO Class 3, 4, 5 (Class 1, 10, 100) – Bay-Chase Design

Scale of Things Natural World Manmade World 10 -2 m 1 cm 10 -3 m 1 mm 100 µ m 10 -4 m Modified from DOE file http://www.er.doe.gov/bes/scale_of_things.html 10 -5 m 10 µ m microscale 1 µ m 10 -6 m 10 -7 m 100 nm nanoscale 10 -8 m 10 nm 10 -9 m 1 nm 10 -10 m 0.1 nm

What is a Cleanroom? 0.5µm 0.5µ I SO FED-STD- particles particles 14644-1 209E Class per meter per foot Class cubed cubed 3,520,000 100,000 8 100,000 352,000 10,000 7 10,000 35,200 1,000 6 1,000 3,520 100 5 100 352 10 4 10 35 1 3 1

The Birck Team • Administrative • Faculty • Laboratory and Cleanroom engineers – Emergency response team • Physical facilities • Housekeeping • Users (students, post docs, visiting scientists) • Visitors

Laboratory Orientation Labs on the First Floor

Laboratory Orientation Labs on the Second Floor

Access to labs ID Card Coding Process 1. Complete safety training BNC 105 -- General Orientation • BNC 150 -- Safety Fume Hood Training • Special Hazard Training (only when needed) • 2. Email from F.I.C. (Faculty in Charge) of lab to Mary Jo Totten (tottenm@purdue.edu) that you are authorized to enter lab and your card will be activated. 3. Make appointment with Mary Jo to meet in BRK 1220 for ID Card creation ALL other training sessions are requested by contacting individual staff members.

New User Process Presentation Cleanroom Processes • All new processes will be reviewed by the Birck engineering staff • New users schedule time with the staff to present and discuss their process prior to requesting training on new equipment • Contact Kenny Schwartz, kfschwar@purdue.edu , to schedule a meeting 13

Birck Wiki – Wealth of Info https://wiki.itap.purdue.edu/display/BNCWiki/BNCWiki+Home 14

Birck iLabs https://purdue.ilabsolutions.com/homepage 15

iLabs – CHA Schedule Example 16

Laboratory Orientation Safety and Emergency Response Procedures Our biggest concern is your safety!!! Evacuation Procedures: 1. When the alarm sounds leave the building immediately through the nearest exit. 2. Alert others to the emergency and ask if they will need help in evacuation. 3. Do not use elevators unless instructed to do so by emergency personnel. Proceed to the Southeast entrance of Burton Morgan Center • • If the Burton Morgan Center is closed (after-hours) then proceed to the police station lobby.

BNC Fire Alarm • IMMEDIATELY evacuate the building using the nearest exit – Do not use the elevators – Ask others in your area if they need assistance

BNC Toxic Gas Alarm • IMMEDIATELY evacuate the building • Use the North, South, and East exits – Do NOT exit by the gas rooms • Do not use the elevators

1 st Floor Evacuation Routes

2 nd Floor Evacuation Routes

Evacuation Meeting Point State Street parking lot Burton Morgan Jischze Drive Housing 1 Bindley Biosciences Center 2 Birck Nanotechnology Center Purdue Police Station (use in the event Burton Morgan Is closed – after hours)

Laboratory Orientation Safety and Emergency Response Procedures Tornado/Take Cover Alarm • Move to a designated storm safe area • Stay away from windows • Do not call 911 unless you require emergency assistance

Tornado Shelter Areas

Laboratory Orientation Safety and Emergency Response Procedures Laboratory Spills All spills in the laboratory must be reported to a Laboratory Staff member immediately to remediate the spill as quickly as possible. This includes biological materials.

Laboratory Orientation Safety and Emergency Response Procedures Bodily Fluid Spills Do not try to clean this up. Follow the Purdue University Blood-borne Pathogen procedures. Medical Emergency 1. Call 911 or use the Emergency Call Box to report the incident. 2. Don’t move the victim unless safety dictates.

Policies • Building Emergency Plan can be found at: – https://www.purdue.edu/discoverypark/birck/operations/safety.php and click on the Building Emergency Plan link under “Helpful Safety Links” at the bottom of the page. • Lab access – Training is required for escorted access to the labs. – Visitors are allowed • Lab visitors must be accompanied at all times by a certified lab user. – Visitors may not handle Hazardous Materials or Equipment

Policies All personnel entering the Birck Nanofabrication Laboratories are required to wear: • Fully enclosed shoes • Full leg covering – long pants & skirts Safety glasses (in labs marked as required) • – Personnel entering the Nanofabrication Laboratories must not wear contact lenses . • Working with chemicals and in fume hoods require additional PPE

Policies • Pouring chemicals – Splash proof goggles, face shield, chemical resistant apron and gloves • Chemicals (fume hoods) – There are two types of fume hoods, acid and solvent.  NEVER PUT SOLVENTS DOWN DRAI NS

Policies

Electronic Ordering & Lab Supplies  Ariba – All chemical orders MUST have an up to date SDS attached to the order for approval by Steve Jurss (BNC Safety Officer) – All orders must be made using the University’s new electronic ordering system  Lab Supplies delivered daily – give at least 24 hours – Request supplies through Lorraine Fox foxl@purdue.edu – CR stocked in AM, Labs stocked in PM

Ordering Chemicals • If you need to arrange training to place orders in Ariba, please contact the BNC Business Office or Secretarial Staff. If there is enough interest in this training, they can arrange to have a class given on site. • If you have questions in regard to the pre- approved chemical list, please contact Stephen Jurss. If you have questions related to the ordering process, please contact the BNC Business Office or Secretarial Staff. 32

Laboratory Orientation Gas and Chemical Delivery Procedures Gas Cylinders • Gas cylinders must be changed by designated, trained staff personnel. • DO NOT attempt to change a gas cylinder. – Contact staff before weekend run to verify gas level. • NO hazardous process gas will be placed in a laboratory

Laboratory Orientation Gloves Gloves are for your protection and the protection of the equipment or process • Gloves may not be used to: – Open doors – Answer Phones

Special Hazards Laser Laboratories • – The foremost concern is the danger to one’s eyes and exposed skin. The user must be trained and certified on working the laser and wear the appropriate eyewear protection. – Contact REM for laser safety training. • Biology Laboratories – For biological hazards, special training is necessary. – Contact REM for biological safety training. • X-Ray sources – Contact REM for X-ray safety training

Policies • No food or drinks in labs, galley or subfab. • No Smoking anywhere in the building. • PPE requirements are for all times

Citizenship Violations - Equipment • The Birck disciplinary committee is comprised of two faculty members, a staff scientist, a student representative, and the engineering manager. Policy and safety violations are first discussed between the engineering manager and the violator(s), after which the level of discipline is recommended to the committee, who determines the final disposition of the issue. The committee can decide penalties from restricted access to suspension, depending on severity.

Citizenship Violations – Safety & Housekeeping • All users are responsible for cleaning up after themselves and for leaving their work areas ready for use by others. • If any user is observed leaving a mess in a hood or near equipment, or leaving an unattended tote not in its proper storage location, they will be subjected to mandatory participation in 4 hours of weekly staff support duties, or a one-week suspension of all cleanroom privileges. This means denied access to the cleanroom for one week. 39

Laboratory Orientation Questions?

RTK TRAINING • The Purpose of this training is: – Provide employees with knowledge to understand the hazards of the chemicals they work with – Provide a safer and healthier workplace for all employees – Ensure regulatory compliance with the State and Federal Right-To-Know Law, 29 CFR 1910.1200