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2011 Code Update Based on the International Building, Fire, Plumbing and Mechanical Codes BEYOND 2011 BEYOND 2011 ISPE San Francisco/Bay Area ISPE San Francisco/Bay Area 2011 Code Update 2011 Code Update Reinhard Hanselka, PhD, REA


  1. CFC – – CHAPTER 26 CHAPTER 26 CFC • Welding & Hot Work – Cutting, Welding, Open Torch, Brazing, Glass Blowing & Similar Operations – 30 Minute fire watch when combustibles are present – Permit required – Hot Work Inspector 54

  2. CFC – – CHAPTER 26 CHAPTER 26 CFC • 20 ft. separation + 15 psi limit • New Cylinder Regulations • Cart Separations 55

  3. CFC – – CHAPTER 27 CHAPTER 27 CFC Hazardous Material • HMIS & HMMP • Physical Hazard Change • Control Area Rating Exception • Elevator Carts 10 stories + 56

  4. CFC – – CHAPTER 27 CHAPTER 27 CFC • Emergency Ventilation Switch NOT required • System Design for Dispensing 57

  5. CFC – – CHAPTER 30 CHAPTER 30 CFC Compressed Gasses • NFPA 99 – 2005 – Color Coding – O 2 – Green – N 2 O – Light Blue • Chrome Plated Cylinder – Tagged & Labeled • Tube Trailers • Isolated & Declassified Med. Gas Storage 58

  6. CFC – – ARTICLE 32 ARTICLE 32 CFC • Cryogenic Fluids- NFPA 55 – Foundation & Support – Temperature Effects – Pressure Relief Devices • Clearly Labeled • Shutoffs – ANSI/ASME A 13.1- 1996 59

  7. Pickup truck on which the cylinder was being transported 60

  8. Cylinder exploded at 12:40 PM while transport vehicle was parked on busy interstate highway Vehicle Location Cylinder Trajectory 61

  9. CFC – – CHAPTER 34 CHAPTER 34 CFC • Flammable & Combustible Liquids – Special Fire Protection – Maintenance to Current Code – Spill Control – All Quantities – Secondary Containment – All Quantities 62

  10. CFC – – CHAPTER 34 CHAPTER 34 CFC • Flammable & Combustible Liquids (cont.) – Backflow Valves into Tanks – Manual Control Valve at Approved Location – Welded Concealed Joints – Support for Tanks and Pipe – 2hrs. 63

  11. CFC – – CHAPTER 34 CHAPTER 34 CFC • Design & Fabrication – Standards • Low Melt / Approve Ground – 1981 º F • Ventilation Piping Requirements – Emergency & Normal 64

  12. CFC – – CHAPTER 34 CHAPTER 34 CFC • Foams – When Reguired • Pallets • NFPA 30 65

  13. 66 ABOVEGROUND TANKS PROTECTED

  14. 67 ABOVEGROUND TANKS PROTECTED

  15. 68 FLAMMABLE LIQUID CABINET

  16. 69 FLAMMABLE LIQUID CABINET after FIRE

  17. CFC – – CHAPTER 35 CHAPTER 35 CFC Flammable Gases & Cryogenic Fluids • H2 Rules & Metal Hydrides • ESO • Pressure Relief Devices 70

  18. 71 PRESSURE/VACUUM RELIEF VENTS

  19. CFC – – CHAPTER 37 CHAPTER 37 CFC Highly Toxic and Toxic Materials • Leak Detection 5 min Interval -5 Min. Intervals • Listed and Approved Valves -Instead of Scrubbers • O 3 Generators 72

  20. 73 – CHAPTER 38 CHAPTER 38 LPG - tntc CFC – CFC

  21. EXPLOSIVE LIMITS Chemical LEL UEL Optimal Acetone 2.5% 15% 5.0% Acetylene 2.5% 83% 8.0% Ammonia 15% 28% 17% Gasoline 1.4% 7.6% 1.6% Hydrogen 4.0% 75% 8.0% Methane 5.0% 15% 9.0% Toluene 1.2% 7.1% 2.5% 74

  22. 75 PRACTICAL APPLICATION

  23. CFC – – CHAPTER 27 CHAPTER 27 CFC • Hazardous Materials – Applies to all materials at any quantity – Approved Designs – Road Map… 76

  24. CFC – – CHAPTER 27 CHAPTER 27 CFC • Hazardous Materials (cont.) – Equipment and Machinery Listed or Approved – Defective Equipment Removed from Service 77

  25. 78 SEPARATION

  26. CFC – – CHAPTER 27 CHAPTER 27 CFC • Design and Construction – Piping , tubing, valves, fittings and related components used for hazardous materials shall be in accordance with the following: • Piping, tubing, valves, fittings and related components shall be designed and fabricated from materials compatible with the material and… • Seismic 79

  27. PIPING EXPANSION LOOP ASME B 31.3 80

  28. 81 SPECIAL ALLOYS • Hastelloy • Nickel • Monel – D – B – C

  29. 82 EMERGENCY CONTROLS

  30. CFC – – CHAPTER 27, 37 CHAPTER 27, 37 CFC • Storage – Liquid Cabinet Details – Seismic Secure Shelves – Treatment System Exceptions • Gas Tight Valve Caps • Secured Handles • Coffins – Training Req. 83

  31. 84 PNEUMATIC CYLINDER VALVE

  32. CFC – – CHAPTER 40 CHAPTER 40 CFC Oxidizing Gases & Cryogenics • LOX • Home Health Care • 15 Feet From Buildings • Incompatibles 85

  33. 86 DENTIST OFFICE FIRE CYLINDER STORAGE LOCATION

  34. 87 CYLINDER REMNANTS

  35. CFC – – CHAPTER 41 CHAPTER 41 CFC • Pyrophoric Gases • Secondary Containment Provisions • Unstable Reactives 2= Flammable –SiH4 – Special Regulations 88

  36. CFC – – CHAPTER 46 CHAPTER 46 CFC Combustible Requirements for Existing Buildings – Extensive Regulations – Egress – Revolving Door Speed 89

  37. CFC CFC • Appendix Fire Flow Classification LC 50 for Mixtures Hazard Ranking Cryogenics Weight & Volume 90

  38. BIOTECH BIOTECH • Biosafety in Microbiological and Biomedical Laboratories • “B” , “H” or “L” - Occupancy • Biosafety Levels – 1,2,3,4 91

  39. FUME HOODS FUME HOODS Laboratory fume hoods may be closed systems Bio-Safety hoods may also be closed systems w hen exhausted outside the building 92

  40. CONCERNS CONCERNS • GLPc • Increase in HPLC use • High throughput HPLC’s 93

  41. REGULATORY REGULATORY CONCERNS CONCERNS Blast, fire injures three at UC Irvine science lab IRVINE, Calif. (AP) -- Three people were injured, years of research were lost and as much as $10 million in damage was inflicted by a fire in the University of California, Irvine's physical science building. The fire erupted Monday afternoon on the second floor of the six-story building, said Orange County Fire Authority spokesman Dennis Shell. Authorities told the Orange County Register the disaster began about 3:45 p.m. as graduate student Cy Fujimoto purified benzene under a hooded ventilation system on a second floor lab… 94

  42. 95 GRAVITY DRAIN SYSTEMS GRAVITY DRAIN

  43. ADDITIONAL REGULATROY ADDITIONAL REGULATROY CONCERNS CONCERNS • Fire Sprinklers in Hoods Fire Sprinklers in Hoods • • Fire Sprinklers in Ducts. Fire Sprinklers in Ducts. • • Cold Room Storage Cold Room Storage • • Biohazards Biohazards • 96

  44. FUME HOODS FUME HOODS SPRINKLERS SPRINKLERS • NFPA 45-Laboratory fume hoods where flammable materials are dispensed shall be protected by an automatic fire-extinguishing system. • NFPA 1 – Extinguishing Systems for Laboratory Fume Hoods and Spray Booths. 60.4.10.1.3 97

  45. 98 FUME HOOD FIRE

  46. FLAMMABLE CONCERNS FLAMMABLE CONCERNS • Provide sufficient ventilation to maintain concentration < 25% LEL • Limit volume of solvent to maintain concentration < 25% LEL 99

  47. FLAMMABLE FLAMMABLE CONCENTRATION CONCENTRATION • Example: 4 Example: 4 ’ ’ Fume Hood Fume Hood • w ith 18 ” ” Sash Height Sash Height w ith 18 � Area: 2.5’ X 4’ = 10 sq.ft. � Exhaust Rate: 1.5’ X 4’ X 100 fpm = 600 cfm Solvent Evaporation Min. Exhuast Max. Volume Rate (g/min) (cfm) (ml) Acetone 260 544 NL Diethyl Ether 508 1140 489 46 Isopropyl Alcohol 120 NL 100

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