Asset Integrity Over 2 decades of Excellence Company Profjle | - PDF document

Optimizing Asset Integrity Over 2 decades of Excellence Company Profjle | www.tcradvanced.com TCR Advanced Engineering Pvt. Ltd. | Global Leaders In Industrial Asset Integrity Management

1999 Year Established 200+ Services Offered 6000+ Total No. of Investigations 120+ Total No. of Employees 500+ Total Cumulative Industry Expertise ABOUT TCR ADVANCED Established in 1999, TCR Advanced Engineering Pvt. Ltd. is a leading service provider for optimizing Asset Integrity. With its extensive experience and applied research in damage mechanisms and metallurgy, TCR Advanced provides solutions to a large number of national & global customers to bring about transformation along with enormous safety and economic benefjts. A service partner company of TCR Engineering Services Pvt. Ltd.

TCR C ompany p Rofile CONTENTS 6 OUR SERVICES 8 s peCialized s eRviCes 22 a dvanCed ndT s eRviCes 33 OUR CREDENTIALS a bouT us 33 TCR J ouRney 34 a dvanTage TCR 35 a CCRediTaTions & a ppRovals 36 38 OUR TEAM 38 o uR m anagemenT T eam 43 o uR a dvisoRy b oaRd OUR WORK 48 m aRquee C lienTs 48 K ey p RoJeCTs 49 f ailuRe C ase s Tudies 55 g lobal o ffiCes 58

TCR C ompany p Rofile WHAT WE DO SERVICES OFFERED BY TCR ADVANCED TCR Advanced Engineering’s ability to provide value to our metal testing customers is based on organizing multiple talents into a focused set of technological capabilities. TCR Advanced provides several testing services, no matter which discipline you choose, one thing is certain, when you send a sample to TCR Advanced, you can have confjdence in the results, because you are working with a company that has a reputation for being meticulous. ADVANCED NDT CAPABILITIES SPECIALIzED CAPABILITIES htha F ailure a nalysis toFD & p haseD a rray F itness F or s ervice v iDeoscopy r emaining l iFe a ssessment e DDy c urrent t esting i n -s itu m etallography a coustic p ulse r eFlectometry sem & eDs a coustic e ye r isk B aseD i nspection a utomateD r eFormer t uBe t echnical help on i nDigenization i nspection s ystem (art i s) s pecializeD m etallography h elium l eak t esting c ritical W elD s olutions p ositive m etal i DentiFication (pmi) c orrosion t esting t hermography m aterial t esting h eat e xchanger t uBe i nspection e nergy a uDit F errography F ire D amage a ssessment r oBotic i nspection oF t anks e ngineering D esign r evieW h eat t reatment F acility v enDor & m aterial s election t raining By e volve 06

TCR C ompany p Rofile Procedure to conduct a Failure Analysis SpECializEd CapabiliTiES Cause of failure is determined using state-of-the-art analytical and mechanical i. FailurE & rOOT CauSE aNalySiS procedures and often includes simulated service testing. A combination of analysis and physical testing locates problems and provides recommendations for solutions. The complete evaluation sequence is summarized as under: TCR Advanced prides itself for its deep knowledge and has garnered best practices from success stories compiled from over 6000 failure investigation assignments, stress that may have played - Collection of background may also include Weld which include major projects in manufacturing and metallurgical failures on ASME a role in the failure Examination, Case data and selection of boilers, pressure vessels, gas turbine engine components, oil and gas transmission - Analysis of fracture pipelines, food processing equipment, heat exchangers, medical supplies, refjneries, Depth, Decarburization samples petrochemical plants, aircraft/aerospace, offshore structures, industrial machinery, mechanics Measurement, Coating/ - Preliminary examination weldments and ships. - Selection and testing Plating Evaluation, Surface of the failed part of alternative products The Failure Analysis Team’s strength lies in the evaluation of high temperature and Evaluation and/or Grain - Complete metallurgical high-pressure failures. The Failure Analysis Team at TCR Advanced Engineering has and/or procedures that Size Determination analysis of failed material experience in the materials space, metallurgical, welding, quality assurance, and will signifjcantly improve - Chemical analysis (bulk, - A thorough examination forensic engineering fjelds. The analysis is conducted by engineers holding advanced degrees in metallurgy, mechanical, civil, chemical, and electrical engineering. performance local, surface corrosion of the failed part including - On-site evaluation and products, deposits or Macroscopic and consulting services and coating and microprobe Microscopic examination Formulation of conclusions analysis) and analysis (electron and writing the report - Tests to simulate microscopy, if needed) (Including recommendations) environmental and physical - If necessary tests

TCR C ompany p Rofile Failure Investigation Report iii. rEmaiNiNg liFE aSSESSmENT TCR Advanced undertakes Damage Assessment work for the equipment / components - Description of the failed processing history of quality exposed to accidents in the industry. Integrity of Reactor/Pipeline/Heat exchanger etc. can component component - Summary of failure be found out with the help of modern NDT Techniques. If required representative samples - Service condition at the - Mechanical and causing mechanism are drawn to undertake detailed lab study. The usefulness of equipment is derived based on metallurgical requirements and operational details. time of failure metallurgical study of - Recommendations for - Prior service history failure prevention of similar - Manufacturing and - Metallurgical evaluation of failures ii. FiTNESS FOr SErviCE TCR Advanced provides fjtness for service ASME, API, BS 5500 & other recognized assignments in India and abroad for design codes provide rules for design and chemical, Petrochemical, Fertilizer, power fabrication of new items of the plant e.g. plants and their components. TCR’s FFS pressure vessels, piping & storage tanks. methodology is primarily based on API 579, BS 7910 and correlated with engineering The purpose of FFS assessment is not calculations, actual characterization/ simply to continue the component in its fmaw/degradation, along with fracture service beyond its serviceable life but to mechanical calculations. It is a practical ensure utilization of full potential concerning tool that assists the management to select present damage assessment. Additionally, the alternative action of whether to run, the fjtness for service assessment of repair or replace the equipment. The components can help set up proper heuristic aspect of the useful remaining inspection schedules, modifjed maintenance life of the equipment at the time of the procedures and more of online monitoring inspection is also part of the FFS study. systems. iv. iN-SiTu mETallOgrapHy - Early WarNiNg Performed as an NDT service, In-Situ Metallography from TCR Advanced determines in-service degradation of critical components of process plants operating under high temperature, high pressure or corrosive atmosphere. TCR’s Metallurgists have strong experience in the interpretation of microstructures. More than 10,000 replica microstructure interpretations have been logged and captured to our databases. These databases contain extensive information from various plants that have been captured over the course of us performing this service. 11