America Makes Directed Project Call Opportunity Advanced Tools for - PowerPoint PPT Presentation

Driven by… Driven by… Driven by… America Makes Directed Project Call Opportunity Advanced Tools for Rapid Qualification (ATRQ) October 31, 2018 Erin O’Donnell America Makes, NCDMM Program Coordinator erin.odonnell@ncdmm.org AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Advanced Tools for Rapid Qualification (ATRQ) Directed Project funded through AFRL by: Office of Secretary of Defense, Manufacturing § and Industrial Base Policy Office (OSD/MIBP) Joint Additive Manufacturing Working Group § (JAMWG) https://www.americamakes.us/project-call-atrq/ AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Funding - Advanced Tools for Rapid Qualification (ATRQ) Technical Topic Title Funding Topic Area 1 Period of Performance: Up to 24 months technical + 3 Surrogate Damage Generation for LPBF months for final report (27 Months Total) Defects $3,900,000 Subcontract Topic Area 2 Degradation of Polymer Parts Deployed in $1,850,000 of Cost Share (50% Match) Harsh Environments Multiple Awards (~5 up to $800k each) Topic Area 3 Corrosion Mechanisms of LPBF Materials AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Advanced Tools for Rapid Qualification (ATRQ) 2-Step Process: ~30-day white paper period & ~30-day full proposal periods AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Advanced Tools for Rapid Qualification (ATRQ) While the technical maturity of AM technology has progressed rapidly, the tools and data necessary to give engineering authorities the same confidence in the quality and performance of AM parts as those that are traditionally manufactured has been lacking. AM parts must at least meet the same quality requirements as traditionally produced parts for a given application, but current approaches to qualification and certification are tailored to high volume production with well-established manufacturing processes. Additive manufacturing is more agile, does not require extensive tooling, and is often used to produce single or small lots of parts for which an expensive and time-consuming certification process is counter-productive. Thus, the DoD has identified a need to develop the capability to rapidly qualify AM processes and materials at lower costs than can currently be achieved. *Proposal teams are strongly encouraged to actively partner with DoD organizations during the proposal writing stage. AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Topic Area 1 - Surrogate Damage Generation for LPBF Defects Problem Statement: Powder Bed Fusion Additive Manufacturing (PBFAM) has demonstrated the ability to repeatably create geometrically complex parts from a number of useful metal alloys. PBFAM process defects include: lack of fusion defects, keyhole porosity, clusters of aligned porosity, powder short feed, and delamination's. Objective: Identify processes and methods to introduce reproducible, controlled, and representative defects into specific locations of otherwise high quality AM material. Factors that must be defined and controlled for these surrogate defects include but are not limited to flaw type, flaw size, flaw orientation, and flaw location. Material systems of interest include: nickel super alloys, high strength steels and stainless steels, and aerospace grade titanium’s. AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Topic Area 1 - Surrogate Damage Generation for LPBF Defects Cont. Relevant DoD AM Roadmap Elements: § DoD.D.1 – Enable Robust, Integrated, and Intelligent Design Tools § DoD.M.1 – Define Standard AM Materials Requirements § DoD.M.2 – Establish Vendor Qualification and Encourage Expansion of Material Sources § DoD.P.1 – Develop NDE and Process Control § DoD.P.2 – Establish Stable and Robust AM Processes § DoD.V.2 – Develop Qualification and Certification Methods for Parts and Systems AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Topic Area 2 - Degradation of Polymer Parts Deployed in Harsh Environments Problem Statement: Limitations of materials subjected to the demanding environments seen in-theater and in- service have constrained the adoption of novel technologies and solutions such as AM that could increase operational readiness and capability. Objective: Quantify material property debits and service life estimates for polymer-based additive materials and processes and provide DoD personnel with improved assessment capability of the risks and tradeoffs of using polymer AM parts when deployed in field use or harsh service environments. The following prioritized list of materials has been identified as high priorities by the JAMWG for further study: PET-G, ABS, Ultem 9085, Nylon-11/12 AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Topic Area 2 - Degradation of Polymer Parts Deployed in Harsh Environments Relevant DoD AM Roadmap Elements: § DoD.M.1 – Define Standard AM Materials Requirements § DoD.M.3 – Develop AM Materials § DoD.P.2 – Establish Stable and Robust AM Processes § DoD.V.1 – Build Cost Models and Decision Tools AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Topic Area 3 - Corrosion Mechanisms of LPBF Materials Problem Statement: Challenges observed for deployed AM parts include unique corrosion performance of AM materials and novel geometries. Specifically, high cooling rates which produce microstructures and non-equilibrium phases in AM materials have raised concerns about localized corrosion modes in a range of applications. Objective: Test and evaluate localized corrosion issues in 17-4PH steel, In 625, or AlSi10Mg because of their pervasive use in a variety of DoD hardware applications. AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Topic Area 3 - Corrosion Mechanisms of LPBF Materials Relevant DoD AM Roadmap Elements: § DoD.M.1 – Define Standard AM Materials Requirements § DoD.M.3 – Develop AM Materials § DoD.P.2 – Establish Stable and Robust AM Processes § DoD.V.1 – Build Cost Models and Decision Tools AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Schedule - ATRQ Event Date Project Call Release 10/24/2018 Project Call - Industry Day 10/31/2018 Questions from Proposers about Scope or Approach Due 11/09/2018 Fully Executed NDA with NCDMM (only if proposal contains proprietary information) 11/14/2018 Responses to Proposers about Scope or Approach Due 11/14/2018 Project Concept Submission Due Date 11/28/2018 Anticipated Decision and Notification to Selected Concept Proposal Teams 12/19/2018 Lead proposal required to be an America Makes Member 01/04/2019 Full Project Proposal Submission Due Date 01/25/2019 Review Team Face to Face for Down Selection (NCDMM/AFRL/JAMWG) 02/15/2019 Anticipated Decision and Notification to Project Proposal Teams 02/20/2019 Anticipated Date to have ALL Projects on Contract 03/30/2019 AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… Other Project Call Logistics The current project call can be found at the America Makes Website under the “Project Call” Tab or at https://www.americamakes.us/project-call-atrq/ All resources needed to complete the project call can be found at the bottom of the website page under “Available Resources” Questions must be sent via email to projectcall@americamakes.us (questions received in any other manner will not be addressed) Please review the FAQs prior to submitting a question AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ

Driven by… When America Makes America Works AmericaMakes.us @AmericaMakes /AmericaMakes AmericaMakes.us AmericaMakes.us Approved for Public Release – Project Call - ATRQ